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Grant Iskov
Tinkerer
NSW
Black on Black UZZ31 Manual SC V8

Posts: 18
Reg: 04-2008

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Thursday, July 17, 2008 - 07:37 pm, by:  Grant Iskov (Granti) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Well mixed results. Bridged the fuel pump ecu and drove 1.5 hours to work. On a scale of 10 where 10 was how it was running prior to by-passing the ecu...we are now an easy 3. No idle dips and the stutters while cruising are far less frequent and in intensity. Still happening though. Makes me thinks we're dealing with more than one fault.
Christian Molenda
DieHard
QLD
T

Posts: 765
Reg: 07-2005

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Friday, July 18, 2008 - 08:31 am, by:  Christian Molenda (Christof) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Glad my suggestion helped.. also make sure that the relay you are using for y our pump is upto the job. i had a 30 amp relay on my 044 and thought that it would be fine.. somehow it was not letting enought current through when it got hot and the car was leaning out. went through a couple fuel pumps before i diagnosed the problem.
Grant Iskov
Tinkerer
NSW
Black on Black UZZ31 Manual SC V8

Posts: 19
Reg: 04-2008

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Friday, July 18, 2008 - 09:15 am, by:  Grant Iskov (Granti) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks Christian, Ill have a look at the solenoid this weekend. Will advise.
David Marriott
Tinkerer
NSW
V8

Posts: 34
Reg: 07-2005

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Friday, July 18, 2008 - 09:19 am, by:  David Marriott (Blo400) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Chihan,

Not trying to offend here, just supporting my opinion that it will be of benefit, but hey, at the end of the day if it doesn't work, it’s all for the benefit of the members who wont make the same mistake, that is why we are posting up the build.
Yes you are correct the M90 is on the small side and definitely not the choice for high HP. This was always being built as a street car so the twin-screw option wasn’t really necessary or cost effective. I know we have not maxed out the potential of the M90 flow wise, but the air temps are unacceptable. Any tuner worth one salt would tell you that 100 deg plus intake temps are a joke and best left for the hotrod, two holleys on top of a 6-71 builders!
We anticipate only a few psi pressure drop across the core and at least 40-50 drop in temp, so with the drive stepped up a little higher to compensate, I think we will see a net gain in peak power, but if not, it will at least make running that boost pressure more reliable as you stated.
For the record has anyone actually used this yella-terra intercooler before?
David Marriott
Tinkerer
NSW
V8

Posts: 35
Reg: 07-2005

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Friday, July 18, 2008 - 09:24 am, by:  David Marriott (Blo400) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Out of interest is everyone keeping to the 14,000 rpm continuous rpm rating? or is anyone leaning on this?
Grant Iskov
Tinkerer
NSW
Black on Black UZZ31 Manual SC V8

Posts: 20
Reg: 04-2008

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Tuesday, July 22, 2008 - 08:06 pm, by:  Grant Iskov (Granti) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hi All,

Well things are moving along. The bonnet bulge is selected. We are going with a VN SS bulge which is apparently slightly flatter than the group A bulge. Some people will like it, others will hate it...but it fits the bill perfectly with regards to what I need.


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Still haven't played any further with the fuel pump solenoid. Hopefully the weekend will give me some time. Keep you posted.
David Marriott
Tinkerer
NSW
V8

Posts: 36
Reg: 07-2005

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Thursday, July 24, 2008 - 08:39 pm, by:  David Marriott (Blo400) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Took delivery of the new base plate from Bullet, this matches the bolt pattern of the intercooler and the old base plate will be used on top of the intercooler to bolt the YT onto the intercooler. The intercooler and both plates will see a tour of duty on my milling machine to optimise the flow through the whole assembly... A small hole will be drilled sideways through the top plate (original bottom plate) and tapped to suit a 1/16 NPT fitting as shown to run to a second MAP sensor so we can measure pressure on both sides of the core. The Motec will data log both pressures to assess the pressure loss across the core. This along with the final intake temp and power output will give us a good idea of the overall efficiency of the intercooler.




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Mick Mielczarek
TryHard
qld
v8

Posts: 154
Reg: 07-2006

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Thursday, July 24, 2008 - 10:24 pm, by:  Mick Mielczarek (Eta04) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

you are running 300rwhp no intercooler nice setup, i just cracked 375rwkw ; )
Daniel Clarke
Goo Roo
NSW
TT 2.5L 6 cylinder

Posts: 3749
Reg: 03-2006

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Thursday, July 24, 2008 - 10:26 pm, by:  Daniel Clarke (Dieseltrain) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Awsome Mick, got a dyno sheet for us to view?
Gianni Matrogiannis
TryHard
nsw
SC400 V8

Posts: 213
Reg: 08-2005

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Friday, July 25, 2008 - 08:23 am, by:  Gianni Matrogiannis (Gianni) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

375 rwkw wow thats massive, what have you done to the car mick.
Mick Mielczarek
TryHard
qld
v8

Posts: 156
Reg: 07-2006

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Friday, July 25, 2008 - 02:15 pm, by:  Mick Mielczarek (Eta04) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

going to run 25psi this weekend!!!
wanna break 400rwkw!!! on pump fuel then i will be happy : ) thats on the street haha
will post up dyno sheet this weekend, getting new tune this weekend come on 400!!!!!!
Pretty much done everything to the car, bigger vortec charger!!! intercooled motec m800 yeh couldnt really be bothered listing everything!!!
will take a video of dyno and chuck it on youtube so everyone can view : )
Mick Mielczarek
TryHard
qld
v8

Posts: 157
Reg: 07-2006

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Friday, July 25, 2008 - 02:19 pm, by:  Mick Mielczarek (Eta04) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


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changed the look of the car abit to, not as aggressive but nice, flows well
Paul Mainey
Tinkerer
nsw
V8

Posts: 78
Reg: 06-2006

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Friday, July 25, 2008 - 05:26 pm, by:  Paul Mainey (Gttv8) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Looking good Mick.

Hows the larger charger go compared to the old one. When's boost come on. I'm still working on my charger setup. 400RWKW sounds great, I'm still hoping to get 300 out of the V1. Just finished reworking the exhaust and bought a manual conversion. I'll have to start posting up some pics of the kit.
Mick Mielczarek
TryHard
qld
v8

Posts: 158
Reg: 07-2006

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Friday, July 25, 2008 - 08:28 pm, by:  Mick Mielczarek (Eta04) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

it comes onto boost at 2800 but because of the 8 throttle body injection itis still very snappy down low, but when she comes on its pretty scary haha sounds awesome to, yeh mate post up some pics, will be awesome with your manual conversion dont know how you will go with handling and diff is gonna feel it haha
Paul Mainey
Tinkerer
nsw
V8

Posts: 79
Reg: 06-2006

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Friday, July 25, 2008 - 10:29 pm, by:  Paul Mainey (Gttv8) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Might have to look at one of your injection systems too then. I've upgraded the suspension and sway bars and bought a torsen diff to suit the manual. I'm looking forward to finishing it, but it just comes down to time.

I'll get some pics up when i get back home, working up north QLD at the moment so she's in storage as per usual.
Paul Mainey
Tinkerer
nsw
V8

Posts: 80
Reg: 06-2006

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Friday, July 25, 2008 - 10:31 pm, by:  Paul Mainey (Gttv8) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Yours is looking nice and clean. Nice new plate too.
Paul Drane
DieHard
QLD
V8 Limited

Posts: 595
Reg: 07-2005

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Friday, July 25, 2008 - 11:19 pm, by:  Paul Drane (Paulwd) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Mick, are you still coming down for the cruise on Sunday?
Mick Mielczarek
TryHard
qld
v8

Posts: 159
Reg: 07-2006

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Saturday, July 26, 2008 - 06:49 am, by:  Mick Mielczarek (Eta04) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

yep, will see you guys there!!!
Cihan Aday
Moderator
Good ol' Victoria
JZZ30

Posts: 2624
Reg: 07-2005

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Saturday, July 26, 2008 - 05:55 pm, by:  Cihan Aday (Cihan) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

David, i know what you mean. My concern is that its a waste of time because strong theory and past experience suggests so. The M90 is already being oversped with pulley ratio's under 2:1 (70mm) and its already out of compressor. Further steps to improve power output are like grinding water from stone - uneconomical.

For reasonable power per dollar we need 140 or more cui/rev of capacity and good efficiency with these engines otherwise i honestly don't think it warrants the money (just my opinion). Adding to that, especially not when you've spent thousands on standalone management, installation and tuning costs.


David Marriott wrote on Friday, July 18, 2008 - 09:24 am:

Out of interest is everyone keeping to the 14,000 rpm continuous rpm rating? or is anyone leaning on this?



With a crank:pulley ratio of 2:1 = 70mm diameter ~7,000rpm is your engine rev limit. That probably gives about 190rwkw..

--
Sorry if i come across as brash, good luck with the project.
Grant Iskov
Tinkerer
NSW
Black on Black UZZ31 Manual SC V8

Posts: 21
Reg: 04-2008

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Monday, July 28, 2008 - 09:38 am, by:  Grant Iskov (Granti) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hi Guys,

I want to install a TT airbox and rid the car of the restrictive AFM. When I unplug the AFM the TRC turns off. Can anyone tell me how to trick the factory ecu??
David Marriott
Tinkerer
NSW
V8

Posts: 37
Reg: 07-2005

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Monday, July 28, 2008 - 02:26 pm, by:  David Marriott (Blo400) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

A few more parts arrived today with Grants name on them...


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David Marriott
Tinkerer
NSW
V8

Posts: 38
Reg: 07-2005

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Monday, July 28, 2008 - 03:23 pm, by:  David Marriott (Blo400) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

No probs Chihan, your not being brash at all, your making sure we dot our “i’s” and cross our “t’s. This project did evolve a little faster than expected when the stage one kit would not come close to running with the factory ECU at 6psi. (We assume the extra load on the engine at low RPM with the 5 speed was to blame). If I knew the bug was going to bite so hard I agree it would have made more sense to go with a bigger unit straight up, but now we are here we are trying to get the most out of what we have got.


I have looked over some pretty strong dyno graphs of some V6 taxis running front mounts and nasty pulley set ups with some solid power outputs for an old style single cam two valver… One of the key points of information we are acting on is that the 14,000 max RPM rating is for continuous operation, not the odd squirt now and then, realistically the duty cycle of the engine being above 5500 in normal driving conditions is probably less than 5% maybe even less on a daily driven car, might turn the data logging on for a week and see what it really is.

I have been told by a very reliable source that the YT have undergone long term testing for short time runs to just over 20,000 rpm with no ill effects, so if we have pulley ratio to give 14,000rpm at 5,500-6000, the normal shift point for fast road driving the odd squirt to 7000rpm will give about 18,000rpm, not enough to hurt it as long as it doesn’t sit there for long periods. Anyway just our take on it after all, not trying to break the HP records here, just to make a real strong and reliable streeter. It will be nice to think the power output will be consistent, it just runs too nice for the first WOT pull on a cold morning, will be great if it can run like that all day long.

Happy to be wrong, will have to bite the bullet and give Grant my new M112 to run if it doesn’t pan out. Anyway, we are grateful of everyone’s input and help and hope to have some results good or bad to post shortly.
Grant Iskov
Tinkerer
NSW
Black on Black UZZ31 Manual SC V8

Posts: 23
Reg: 04-2008

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Tuesday, August 05, 2008 - 09:02 pm, by:  Grant Iskov (Granti) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hi,

Picked up the scoop this evening. A $40 ebay special! Im really impressed with shape; it fits perfectly between the water sprayers and is the right length to cover the SC snout clearance at the front and also run right to the back of the bonnet. The shape mirrors the round nose of the soarer and the risges that run at angles down the length of the bonnet. Apologies for the dodgy pics:



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The only bad news is the clutch started to fail on the way home from the sellers. Managed 3rd gear from Homebush to Blacktown and stalled it out the front of my home....ggggrrrrr.......I can feel a master/slave recondition coming on...
Tai Johnsen
DieHard
QLD
UZZ31 - V8

Posts: 650
Reg: 04-2006

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Wednesday, August 06, 2008 - 05:49 pm, by:  Tai Johnsen (Privatejohnsen) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I'm usually not a fan of after market bonnet humps, but that looks tough!

Nice find :-)
Grant Iskov
Tinkerer
NSW
Black on Black UZZ31 Manual SC V8

Posts: 28
Reg: 04-2008

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Thursday, August 14, 2008 - 09:54 am, by:  Grant Iskov (Granti) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Quick update. The parts for the next stage continue to roll in. 6 x 440 injectors acquired. Another six still to find.

A set of LS1 coil packs arrived today as well. The MOTEC MLS can control the LS1 coils and at $150 dollars for the coils its a easy economic decision to make. (Half the price of a new set of leads, let alone distributors, etc etc!)


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Tai Johnsen
DieHard
QLD
UZZ31 - V8

Posts: 658
Reg: 04-2006

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Thursday, August 14, 2008 - 06:33 pm, by:  Tai Johnsen (Privatejohnsen) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

COP.... Nice! and cheap!
Grant Iskov
Tinkerer
NSW
Black on Black UZZ31 Manual SC V8

Posts: 29
Reg: 04-2008

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Tuesday, October 07, 2008 - 08:09 pm, by:  Grant Iskov (Granti) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hi All,

The bulge is back from the painter. I'm getting excited so id thought I'd share:



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All the components are sourced. The fabrication required for the install is going a little slower than expected, but all in good time!



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Mick Mielczarek
TryHard
qld
v8

Posts: 179
Reg: 07-2006

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Wednesday, October 08, 2008 - 11:24 pm, by:  Mick Mielczarek (Eta04) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

well done mate!!!
looks tuff as.....
great work
David Marriott
Tinkerer
NSW
V8

Posts: 39
Reg: 07-2005

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Sunday, November 16, 2008 - 08:12 pm, by:  David Marriott (Blo400) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

We are going to try his oversize ROSS TUFFBOND crank pulley to help get the drive ratio right up there without having to go too small on the pulley on the supercharger. On this application it will also overdrive the accessories as well which will cost a little power but I am sure there will be a net gain...


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Grant Iskov
Tinkerer
NSW
Black on Black UZZ31 Manual SC V8

Posts: 30
Reg: 04-2008

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Sunday, November 23, 2008 - 09:08 pm, by:  Grant Iskov (Granti) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Finally finished the ls1 coil brackets. These will be mounted in the space between the top of the struts and the front quarter panels.



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Gianni Matrogiannis
TryHard
nsw
SC400 V8

Posts: 227
Reg: 08-2005

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Sunday, November 23, 2008 - 10:04 pm, by:  Gianni Matrogiannis (Gianni) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hey David where did you get that pulley from and what is it worth.
David Marriott
Tinkerer
NSW
V8

Posts: 43
Reg: 07-2005

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Monday, November 24, 2008 - 09:22 am, by:  David Marriott (Blo400) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

ROSS TUFFBOND

Not sure how much they charge for them but give them a call, speak to Ross or Ben and tell them that I posted the pics on the forum and I am sure they will look after you.

www.rosstuffbond.com.au
Brett Harrison
TryHard
QLD
JZZ30

Posts: 349
Reg: 09-2005

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Saturday, November 21, 2009 - 09:04 pm, by:  Brett Harrison (Bretto) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Sorry to be a year late, but what was the outcome here ?

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