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  Soarer Central * Track and Major Rebuild Car Projects * My crack at a responsive 300+rwkw single turbo build * Archive through July 05, 2020 Previous Previous    Next Next  

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Chayton Erth
Tinkerer
QLD
Soarer 1GZ 5lt GT V12 Street / Track plus Soarer 1uz 4lt V8 Roady Plus JJZ Sunroof spare shell /

Posts: 55
Reg: 01-2015

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Wednesday, January 01, 2020 - 04:07 pm, by:  Chayton Erth (Canetoad) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

G Day Tai . Nice to see all your research and hard work are starting to come together and your attention to detail and finish is good to see too .
Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1843
Reg: 04-2006

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Thursday, January 02, 2020 - 08:57 pm, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thank you Chayton, I can't wait to turn the key and see if everything works.. I've changed so much!!

I am still really considering this new G30-770..

Packaging is even smaller than the 7163

Hopefully they release the T4 housings soon to make it easier if I do end up changing over..



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Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1845
Reg: 04-2006

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Tuesday, January 07, 2020 - 10:27 am, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

The engine was mated with the clutch and gearbox a few weeks back and then installed into the engine bay with no issues. Special care was taken to make sure the orientation of the clutch plates orientation and Google translate helped me woth the install.


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Bye bye pretty clutch, I hope I don't see you again for a long time!!


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The wiring was finalised with the addition of two MAP sensors (for differential pressure calculations across the throttle plate) and the flex sensor.


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The stock clutch (previously un-used) and brake pedal switches will be utilised for rev matching and cruise control duties. And a special little bonus will be the handbrake switch for rolling anti-lag :-)


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Each ECU upgrade seems to have more wiring! I still have around 8 inputs and outputs available so still room to grow :-) :\


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An un-used relay and fuse location were used to add a DBW relay as recommended by the ECU manual for safety.


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With fingers crossed, the ignition was turned and nothing caught fire which was a great relief!

All of the sensors seem good and the DBW calibration worked straight up.



Once the engine is up and running and everything is happy I will remove the loom and make it all pretty, but I am very happy with how it's looking and performing so far.


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Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1846
Reg: 04-2006

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Friday, January 31, 2020 - 02:02 pm, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

It lives!!!

You can hear my girly scream of happiness.



I initially had the ignition timing set to 360 degrees out on the crank, so the timing looked perfect, but it was on the top of the exhaust stroke. Added 360 to the base timing offset and away it went! :-)
Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1847
Reg: 04-2006

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Friday, January 31, 2020 - 02:13 pm, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

The excitement was short lived tho as I decided to check the turbine housing for signs of oil to make sure that I had solved the smoking issue with the head recondition and oil pressure regulator.

No such luck..



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With the likely suspect being the turbo, a replacement was sourced... and it's bigger...


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Like a glove!


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Fingers crossed!

Ben Lipman
Goo Roo
SA
Soarer TT manual, plus TT track car, plus a spare shell

Posts: 4121
Reg: 04-2006

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Friday, January 31, 2020 - 08:19 pm, by:  Ben Lipman (Ben12a) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hope the new turbo works out for you
Chayton Erth
Tinkerer
QLD
Soarer 1GZ 5lt GT V12 Street / Track plus Soarer 1uz 4lt V8 Roady Plus JJZ Sunroof spare shell /

Posts: 56
Reg: 01-2015

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Friday, January 31, 2020 - 11:07 pm, by:  Chayton Erth (Canetoad) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

G Day Tai . Wow i like the look of that new clutch it's a piece of art too . That wrinkle came up pretty good and man glad you know what doing with that wiring it's a lot o wires there . Bit sad to see the turbo was not well but on up side the new one looks like it will push some boost .Someone got an F16 out there somewhere missing an engine ?
Chayton Erth
Tinkerer
QLD
Soarer 1GZ 5lt GT V12 Street / Track plus Soarer 1uz 4lt V8 Roady Plus JJZ Sunroof spare shell /

Posts: 57
Reg: 01-2015

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Tuesday, February 18, 2020 - 11:49 pm, by:  Chayton Erth (Canetoad) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

G Day Tai . Hey how is the car going any progress?
Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1848
Reg: 04-2006

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Wednesday, February 19, 2020 - 10:16 am, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks guys, I've been on holidays for a few weeks to escape the QLD heat, but i'm back now and will continue the build up ;)

It's still hot tho
Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1849
Reg: 04-2006

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Friday, March 06, 2020 - 08:16 am, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

The old girl is back on her feet and running well..

Two test drives so far and no issues at all.

The clutch feels great, the car is super responsive on the throttle and revs well with the lighter flywheel etc.

Boost response seems good even untuned. Seems to build from 3000rpm and the low end is much nicer with the 3L bottom end

https://photos.app.goo.gl/d84eyduFK8XoXav19



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Once i've done a little bit more road tuning and setup I'll be heading out to Cory's to get the exhaust, catch can, intake and inter-cooler pipe work done
Chayton Erth
Tinkerer
QLD
Soarer 1GZ 5lt GT V12 Street / Track plus Soarer 1uz 4lt V8 Roady Plus JJZ Sunroof spare shell /

Posts: 58
Reg: 01-2015

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Sunday, March 08, 2020 - 10:43 am, by:  Chayton Erth (Canetoad) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

G Day Tai . Man so good to see her back on road again and as usual with all work done so well . I really enjoy watching your work it's great stuff . Well done Tai .
Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1850
Reg: 04-2006

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Friday, March 13, 2020 - 02:43 pm, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks Chayton :-)

Went for a quick drive today and logged it.

Very happy with the 8374 on the 1.5J

Even completely un-tuned it managed to make almost 10 psi by 3000 rpm and makes positive pressure at 2500 rpm.

For comparison, the 7163 was positive at 2000 rpm and 14 psi at 3000 rpm.

Even without the low rpm boost the car feels lighter and better off boost, so i'm calling it a win.

Still a lot of driving to do before dyno tuning.


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Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1852
Reg: 04-2006

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Sunday, March 29, 2020 - 02:35 pm, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

New 68mm Bosch TB as the 2nd hand one is a bit sticky at low percentages which makes closed loop idling a bit wild


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and off to Cory for some new IC piping and catch can



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Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1853
Reg: 04-2006

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Monday, March 30, 2020 - 05:32 pm, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

More progress from Cory :-)



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Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1854
Reg: 04-2006

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Sunday, April 05, 2020 - 03:44 pm, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

IC pipe work is all done (thanks Cory!) and tested for leaks with my super dooper boost leak checkerer.. (found 3 small leaks at joiners)


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With everything running fine I decided to finalise the loom. I hope I never have to remove it again...


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I also started on some more CAD for a pod filter airbox heat shield.


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And milestone achieved!


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Mike Beck
Goo Roo
New Zealand
3UZ-FE V8 4.3 UZZ32

Posts: 6252
Reg: 11-2005

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Monday, April 06, 2020 - 10:17 am, by:  Mike Beck (Gold_40gt) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Ooh good to see the beginning of a cold air intake.

Gotta maintain a good supply of dense cool air!
Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1855
Reg: 04-2006

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Monday, April 06, 2020 - 06:58 pm, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

100% Mike ;)

ECU mount printed and in it's final resting place.


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Mike Beck
Goo Roo
New Zealand
3UZ-FE V8 4.3 UZZ32

Posts: 6254
Reg: 11-2005

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Wednesday, April 08, 2020 - 11:38 pm, by:  Mike Beck (Gold_40gt) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Very nice and tidy!
Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1856
Reg: 04-2006

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Saturday, April 11, 2020 - 07:24 pm, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

CAD to Aluminium transformation complete.


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Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1857
Reg: 04-2006

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Wednesday, April 22, 2020 - 10:56 am, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Re-made the center section of the exhaust and dump with a few mates to remove the narrowband O2 sensor bung, account for the extra deck height of the 2j and put the dump valve cut out in a better location. Very happy with the new layout


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While the dump was off I decided to look at how the new turbo was going. Looks clean as a whistle! No signs of oil at all!


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Chayton Erth
Tinkerer
QLD
Soarer 1GZ 5lt GT V12 Street / Track plus Soarer 1uz 4lt V8 Roady Plus JJZ Sunroof spare shell /

Posts: 59
Reg: 01-2015

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Thursday, April 23, 2020 - 08:26 am, by:  Chayton Erth (Canetoad) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

G Day Tai . Hey again really nice work that pipe work is tight to body n looks like will flow very well . You would have picked up bit power from that along with Cory's IC piping .
Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1859
Reg: 04-2006

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Friday, May 22, 2020 - 11:00 am, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I had a small coolant leak that was a pain to find. Ended up making a DIY pressure tester and found the top and bottom radiator hoses has a very slow weep. I may or may not have also blown the bottom rad hose off in the process coating everything in toyota red /sad emoji


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The catch can was finished off by Cory and I made some little hose clamps to make them all purdy. Black wrinkle coat to come.


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I also decided to bite the bullet and get a new OS Giken 1.5 way LSD which is on it's was from Japan.

A few 100 more k's on the clutch and it will be dyno time :-)
Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1863
Reg: 04-2006

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Sunday, June 28, 2020 - 10:22 am, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

And here it is!!


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Torsen half shafts are longer than those found in the open centers, so I had to get a 2nd diff to steal the shafts out of.

The catch can was a bit smelly for my liking, so i asked cory to change the filter outlet to a -10AN fitting so I could run it to the exhaust with a venturi. no more smells!


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Last but not least, I grabbed myself an electronic wastegate actuator from the new 2020 Supra / BMW as they are a 3L motor with a borgwarner OEM turbo, so the actuator should be up to the task. Now I just have to mount it somehow..


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Michael Mockiewicz
Goo Roo
Victoria
[2009-2011] JZZ30 [2012-2016] UZZ31 [2020] UZZ31

Posts: 1159
Reg: 09-2009

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Wednesday, July 01, 2020 - 08:05 pm, by:  Michael Mockiewicz (Mikez30) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Art in the making! Just had a browse over your build so far, awesome quality of work Tai.
Tai Johnsen
Goo Roo
QLD
JZZ30 Pov Manual LSD & black! + 89 Z20 Aerocabin

Posts: 1865
Reg: 04-2006

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Sunday, July 05, 2020 - 03:53 pm, by:  Tai Johnsen (Privatejohnsen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks Michael

Good to know that there are still a few lurkers here :-) and thanks for the feedback. I'm not sure what i'll do when it's finished

It has certainly been a journey so far!

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