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  Soarer Central * Bodywork and Exterior * Soarer drivers door won't open fully? *Photos included* Previous Previous    Next Next  

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Blake Davies
TryHard
S A
Factory 5sp TT

Posts: 402
Reg: 03-2006

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Thursday, January 26, 2012 - 04:12 pm, by:  Blake Davies (Boss_da_man) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I've got a problem with my Soarer, my drivers door wont open fully (as seen in the photos)

Any idea's how to fix it? (photos below)



The maximum I can open the door

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Hitting the panel

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When door is closed...

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Ben Lipman
Goo Roo
SA
Soarer TT manual, plus TT track car

Posts: 3121
Reg: 04-2006

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Thursday, January 26, 2012 - 05:05 pm, by:  Ben Lipman (Ben12a) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

looks like:

1. the drivers door hinge may have collapsed?

2. the bolts mounting the hinge/door have loosened?

3. the car was in a smash and not repaired properly. ( I assume you would be aware of this if there had been a smash, LOL)

As a short term fix you could bend the guard in so the door clears it. Otherwise you need to find the source of the problem. My guess would be the hinge has died.

I haven't figured out if there is any adjustment in the door hinge, but knowing Toyota there would be, but you will need the door open to access the hinge.
Blake Davies
TryHard
S A
Factory 5sp TT

Posts: 403
Reg: 03-2006

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Thursday, January 26, 2012 - 08:33 pm, by:  Blake Davies (Boss_da_man) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hey Ben,

I was able to open to door (by lifting it in a special way! (but when I put it back it still has the same problem err...)

*All the bolts seems tight...

Also I sent you some photos in HD.

I thinking it could be the door hinge!





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Daryl Demarte
TryHard
Victoria
IS300 & UZZ32

Posts: 125
Reg: 04-2006

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Thursday, January 26, 2012 - 09:23 pm, by:  Daryl Demarte (Helieng) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Blake,

The bearings in the hinge are worn/rusted out and the only way to fix it is to replace it.
Dan McColl
Goo Roo
Victoria (The Nazi State)
Pretty Red Thing and The Black Rattler

Posts: 3249
Reg: 07-2005

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Thursday, January 26, 2012 - 09:38 pm, by:  Dan McColl (Hoon) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Contact Daryl ^^ re replacement hinges as he has an exchange program running for beautifully re-built hinges that will solve this problem.
Ben Lipman
Goo Roo
SA
Soarer TT manual, plus TT track car

Posts: 3123
Reg: 04-2006

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Thursday, January 26, 2012 - 10:55 pm, by:  Ben Lipman (Ben12a) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Got the photos. Given your description, I would have to say the hinge is cactus.

Good news is, the guy you need to talk to about new ones has posted two doors up...
Aiden Cheese
Goo Roo
QLD
Soarer jzz30

Posts: 1062
Reg: 09-2009

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Friday, January 27, 2012 - 03:24 pm, by:  Aiden Cheese (Chillpen) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

This is what happens when you let kids swing on these giant doors. When the car door is open do not lean on it.

:-)

Probably not what happened here, they're also 20yo after all.
Shane Sartori
TryHard
wa
TT

Posts: 301
Reg: 12-2007

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Saturday, February 11, 2012 - 02:15 am, by:  Shane Sartori (Kingmoron) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Mine did that, pu some wood in it when you open it half way then open it fully and bend it a bit. Works fine now
Maureen Tyler
Newbie
south australia
coupe v8 limited edition

Posts: 5
Reg: 01-2012

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Saturday, February 11, 2012 - 04:22 pm, by:  Maureen Tyler (Min) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I am trying to change my door hinge and have got the hinge from daryl with instructions but first step says to remove the inner footwell cover. What is the inner footwell cover and how do I remove it?? Can any one help me??
I'm not that bad, I just sorted the door handle after breaking the mechanism so don't be too harsh on me.
Ben Lipman
Goo Roo
SA
Soarer TT manual, plus TT track car

Posts: 3145
Reg: 04-2006

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Saturday, February 11, 2012 - 06:33 pm, by:  Ben Lipman (Ben12a) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

From memory it is held in by clips/plugs.

You should be able to get a screwdriver in there and lever it out.

How come you need to remove the cover? To get to the wiring loom?
Maureen Tyler
Tinkerer
south australia
coupe v8 limited edition

Posts: 10
Reg: 01-2012

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Sunday, February 12, 2012 - 01:52 pm, by:  Maureen Tyler (Min) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hi Ben. Yeh, all the wiring is behind the carpet. We have changed the hinge and all is working well. I am a bit reluctant to start pulling things apart I not absolutely sure it is the right thing to do. Getting the wiring plugs out was the hardest bit and getting the door suitably balanced when off the hinges. Anyway on to the next job. LOL
Maureen Tyler
Tinkerer
south australia
coupe v8 limited edition

Posts: 13
Reg: 01-2012

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Wednesday, February 15, 2012 - 08:48 pm, by:  Maureen Tyler (Min) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Have finished putting the on reconditioned door hinge, and are very pleased with the outcome after using the car a couple of days now. Getting a recon hinge from Daryl Demarte was definitely the way to go. So easy following his instructions and the hinge has grease nipples too. Will definitely do the same if the other one goes. No problems with the posting of the hinge. Everything went very smoothly. Thanks heaps Daryl

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