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  Soarer Central * Trim and Interior * Repairing Enlarged Holes In Door Panel DIY Tips Please Previous Previous    Next Next  

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Joseph Kelly
TryHard
N.S.W
V8

Posts: 119
Reg: 09-2012

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Thursday, March 07, 2013 - 05:59 pm, by:  Joseph Kelly (Phenonix) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Has anyone got any good ideas for a DIY fix for the interior door panels where the holes have become so large the screws that hole them to the door just pop straight through and do nothing?
Ian Johnston
Goo Roo
South Australia
1995 UZZ31, BA XR6Turbo Ute. 2007 VE GTS.

Posts: 1747
Reg: 07-2005

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Thursday, March 07, 2013 - 07:09 pm, by:  Ian Johnston (Ted) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Have a look on planetsoarer.com
Joseph Kelly
TryHard
N.S.W
V8

Posts: 122
Reg: 09-2012

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Thursday, March 07, 2013 - 07:51 pm, by:  Joseph Kelly (Phenonix) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Found this

http://planetsoarer.com/doortrimrepair/Soarer_Door_Trim_Repair.htm

I've reinforced the parts mentioned here with "kneadit" previously and they support it good but no mention on how to fix enlarged holes, i did not think the kneadit would have worked (too bulky) so was hoping for any other ideas

mentioned in that post is this
2. The screw holes along the bottom of the trim. (in that wooden crap)

that's what i was hoping for to fix
Ian Johnston
Goo Roo
South Australia
1995 UZZ31, BA XR6Turbo Ute. 2007 VE GTS.

Posts: 1750
Reg: 07-2005

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Thursday, March 07, 2013 - 08:19 pm, by:  Ian Johnston (Ted) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thats the article I was thinking of. Some have fibre glassed the trims, and then ground and drilled new holes.
Joseph Kelly
TryHard
N.S.W
V8

Posts: 123
Reg: 09-2012

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Thursday, March 07, 2013 - 08:23 pm, by:  Joseph Kelly (Phenonix) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I'd be interested in giving fibre glass a try, never did it before
Any idea where i could get some from?
Ian Johnston
Goo Roo
South Australia
1995 UZZ31, BA XR6Turbo Ute. 2007 VE GTS.

Posts: 1752
Reg: 07-2005

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Thursday, March 07, 2013 - 08:52 pm, by:  Ian Johnston (Ted) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

A boating store may have, or a panel shop supplies store. Supercrap etc also.
Peter Williams
TryHard
Victoria
V8

Posts: 180
Reg: 01-2009

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Friday, March 08, 2013 - 06:03 am, by:  Peter Williams (Skeeta) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Bunnings have fibre glass repair kits.
Nathan Sheehan
TryHard
Victoria
Soarer TT Manual

Posts: 292
Reg: 12-2005

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Friday, March 08, 2013 - 07:54 am, by:  Nathan Sheehan (Soarermad1) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Q-bond or any epoxy resin thats quick set, I'm about to go nuts with q-bond on some of the cracked bits in mine. Go to Repco and asked for QB2, bout 30 bucks comes with super glue and 2 powders that is 10 second set.

Apply your glue to affected cracked areas and the apply the powder over the wet glue and watch it set almost instantly almost like a plastic weld. I used it to make some special panel clips from all thread and thin plate steel and it bonds those two together extremely well.
Mike Triggs
Goo Roo
Mid-Northern WA
3.0GT G-Pack

Posts: 1851
Reg: 07-2005

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Monday, April 29, 2013 - 08:15 am, by:  Mike Triggs (Mikeandimah) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I've had some success with JB Weld, a US-made 2-part epoxy glue/filler which sets very hard and is sandable and drillable. It is quite liquid until it sets though, so it dribbles a bit.

Nathan, the QB2 sounds interesting, might check it out at local Repco. I tried repairing a damaged plastic cat carrier (bought for carrying birds) with new Gorilla superglue and it was very much unsuccessful.
Tom Richards
Goo Roo
nsw
V8

Posts: 1510
Reg: 08-2005

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Monday, April 29, 2013 - 01:13 pm, by:  Tom Richards (Tomr) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

"glue/bond" washers on the inside where the hole is
Joseph Kelly
TryHard
N.S.W
V8

Posts: 180
Reg: 09-2012

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Monday, April 29, 2013 - 05:16 pm, by:  Joseph Kelly (Phenonix) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

i think yours is the best tip Tom, i've tried all the others and none have worked too good.
Mike Beck
Goo Roo
New Zealand
BMW E36 Coupe 1UZFE V8 340i

Posts: 5720
Reg: 11-2005

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Tuesday, April 30, 2013 - 10:02 am, by:  Mike Beck (Gold_40gt) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I built up a foundation of fibre glass in one of my UZZ30s door cards, came up like new and held together beautifully.
David Henderson
TryHard
Nsw
TT

Posts: 339
Reg: 08-2007

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Wednesday, May 01, 2013 - 04:57 pm, by:  David Henderson (Hendo) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Ramset ram plugs. Buy from bunnings, drill out plastic receptacle and push them in.

Or go to a propper bolt/ screw shop and get the next size up, they're cheap :-)

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