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Scott Wilkes
TryHard
Tasmania
92 TT Factory Manual

Posts: 297
Reg: 10-2008

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Friday, February 20, 2009 - 09:26 pm, by:  Scott Wilkes (Scottywilkes) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

finally got around to sanding and polishing my turbo piping, its still a little rough around the edges so i will need to go over it again, but it allready looks alot better than casted :-).





Should help to lighten up the engine bay :-)
Chris Round
Tinkerer
WA
Soarer TT JZZ30

Posts: 28
Reg: 06-2008

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Friday, February 20, 2009 - 09:33 pm, by:  Chris Round (Hermie) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Wow that is going to look good when it's done!
Daniel Clarke
Goo Roo
NSW
TT 2.5L 6 cylinder

Posts: 4657
Reg: 03-2006

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Friday, February 20, 2009 - 10:14 pm, by:  Daniel Clarke (Dieseltrain) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Looks nice mate :-)
Scott Wilkes
TryHard
Tasmania
92 TT Factory Manual

Posts: 298
Reg: 10-2008

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Saturday, February 21, 2009 - 08:33 am, by:  Scott Wilkes (Scottywilkes) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

i didnt realise the ammount of trouble i was getting my self into with this HAHA, it leaves your hands like twiggy sticks, but it will be worth it!
Mal Nicholson
Tinkerer
W.A
TT

Posts: 74
Reg: 01-2009

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Saturday, February 21, 2009 - 10:25 am, by:  Mal Nicholson (Soarermal) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

yeah did the same to mine, changes the way the engine bay looks.


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Ben Lipman
Goo Roo
NSW
Soarer TT manual

Posts: 1304
Reg: 04-2006

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Saturday, February 21, 2009 - 01:19 pm, by:  Ben Lipman (Ben12a) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

You need to do something with the coolant pipe...I found it looks out of place next to the polished pipes. I painted mine body colour, same as the plug cover and factory blowoff valve.

Good work on the pipes.
Michael Keen
Goo Roo
nsw
Soarer TT

Posts: 1509
Reg: 10-2007

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Saturday, February 21, 2009 - 01:24 pm, by:  Michael Keen (Spoilt) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

i paid someone to do mine, haha was very cheap to. i got the rocker covers, fuel rail, throttle body and the small part of intake manifold all done for $250. well worth it i reckon.
Ty Mackay
TryHard
WA
Soarer TT 1jz-gte

Posts: 218
Reg: 01-2009

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Sunday, February 22, 2009 - 12:32 am, by:  Ty Mackay (Duo89) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

i wanna do this myself :-) how much and what kinda polishing stuff do i need?
Mike Beck
Goo Roo
New Zealand
Soarer Limited UZZ31 V8

Posts: 3378
Reg: 11-2005

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Sunday, February 22, 2009 - 06:46 am, by:  Mike Beck (Gold_40gt) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Much nicer, though makes everything else need a polish or clean

:-)
Ben Lipman
Goo Roo
NSW
Soarer TT manual

Posts: 1308
Reg: 04-2006

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Sunday, February 22, 2009 - 08:07 am, by:  Ben Lipman (Ben12a) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Ty,

I did a tutorial on it, have a look under "How-to and tutorials" for "polishing intake pipes."

The bulk of the work is sanding the pipes smooth, using whatever you can get your hands on (grinder, sanders, files, hand sanding). Then you start to polish either by hand or power tools again. Bench grinder with calico and buffing wheels is a big help(cheap ones around $30, but the wheels are expensive- probably that again, and you need the cutting compounds)
Scott Wilkes
TryHard
Tasmania
92 TT Factory Manual

Posts: 301
Reg: 10-2008

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Sunday, February 22, 2009 - 10:04 am, by:  Scott Wilkes (Scottywilkes) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

i used a drill. Bought some flap sanders, and sanded off the cast marks, got into the little areas with a dremel and sanding attatchment.

Once i had the cast removed i got the wet and dry out and used it in succesion, courser to finner paper.

Then once i had that done used a polishing attatchment for my drill and used some course polishing compound, once i had it to a smooth matt colour i used another wheel with some fine polish, which brings it to a incredible shine.

Was thinking of clearcoating it, but it never goes right when i try to clearcoat metals lol
Rob Andreacchio
Goo Roo
Victoria
I've sprouted horns!

Posts: 3235
Reg: 01-2005

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Sunday, February 22, 2009 - 01:29 pm, by:  Rob Andreacchio (Reepa) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


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polished is sexy..
Ty Mackay
TryHard
WA
Soarer TT 1jz-gte

Posts: 220
Reg: 01-2009

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Sunday, February 22, 2009 - 05:09 pm, by:  Ty Mackay (Duo89) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

my step dad is a mechanic ey...he has a massive work shop, with all the equipment, he tries to help me out with my problems, but he is a truck mechanic so working on a hardcore import can prove its problems, but this should be easy,

if the how to tut shows me how to take them off, thats my only problem :-) cause i need the car on the road haha!! =)
Michael Keen
Goo Roo
nsw
Soarer TT

Posts: 1517
Reg: 10-2007

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Sunday, February 22, 2009 - 05:18 pm, by:  Michael Keen (Spoilt) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

they can look like this after a little while.
um this has changed a bit now :-)
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Daniel Clarke
Goo Roo
NSW
TT 2.5L 6 cylinder

Posts: 4660
Reg: 03-2006

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Sunday, February 22, 2009 - 06:15 pm, by:  Daniel Clarke (Dieseltrain) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

QUestion.. Doesnt the actual ridges and imperfect surface of the factory cast pipes, help create highspots for the heat to dissipate from faster and allow airflow under the hood to help cool them ?
Mal Nicholson
Tinkerer
W.A
TT

Posts: 77
Reg: 01-2009

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Sunday, February 22, 2009 - 06:32 pm, by:  Mal Nicholson (Soarermal) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

yep sure does. but were going for looks so have to make a sacrifice. just need to upgrade the cooling systems. possible cut a hole in the bonnet and add a air vent.
Ben Lipman
Goo Roo
NSW
Soarer TT manual

Posts: 1310
Reg: 04-2006

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Sunday, February 22, 2009 - 07:42 pm, by:  Ben Lipman (Ben12a) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Daniel, I imagine there is more surface area on the factory finish, so they would dissipate (and absorb) more heat. Seeing as there is no airflow that high in the engine bay I think what you lose in the ability to dissipate (from the turbo outlet pipe) you gain with the shiny intake pipes ability to reflect heat.

I think this is up there with the black radiator/intercooler versus polished radiator/intercooler thing. I have both polished pipes, and a black front mount. I have not noticed any differences, either around town, or on 1000km runs inland. No vents or Homer Simpson style speed holes needed.

Now this is all just unresearched opinion, and my experiences.
Daniel Clarke
Goo Roo
NSW
TT 2.5L 6 cylinder

Posts: 4663
Reg: 03-2006

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Sunday, February 22, 2009 - 07:50 pm, by:  Daniel Clarke (Dieseltrain) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Airflow does happen that high in the engine bay, thats why the coil pack cover is vented as the firewall is a high pressure area which pulls air accross the top ?

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