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Open in new windowArchive through May 04, 2011Costa Tsimiklis25 
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Harley Jones
TryHard
NSW
jzz30

Posts: 403
Reg: 03-2009

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Wednesday, May 04, 2011 - 11:00 pm, by:  Harley Jones (Dvjzz30) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks Dan and Costa and Sebastian.

Crank angle sensor was one of the first things we replaced trying to fix this.

The emanage shows all the inputs it is monitering as fine. We have tested the wiring for the things the emanage isnt monitoring when its all hot and there seems to be no issue with the wiring.

The emanage shows the stock computer literraly pulling timing right out of it but we have no indication whatsoever as to why. evey sensor on the god damn engine has now been replaced. the loom has been tested...the earths have been tested and tested again...im just at my wits end...so much so that I have put up an EOI on parting it out. :-(
Carl Mccormack
TryHard
QLD
'91 Soarer TT

Posts: 127
Reg: 09-2010

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Thursday, May 05, 2011 - 12:00 am, by:  Carl Mccormack (Eville) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

So have u tried removing the butterflies in your thermostat?? Sometimes that may cause your problem at least in nq any way also has all your testing been with the same fuel itself?? Some servos have been known to put crazy additives in the fuel cause weird to happen? My only other suggestion is try what it's not try replacing the spark plugs etc but to me if it's only when it's hot try the thermostat butterfly's make sure the not suck close or something stupid.
Costa Tsimiklis
Goo Roo
Victoria
386.2 rwkw the old T51S setup - New Setup HKS T51R SPL -Going for 450rwkw on Pump Gas!

Posts: 1639
Reg: 07-2008

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Thursday, May 05, 2011 - 10:10 am, by:  Costa Tsimiklis (Driftshop) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Try testing the actual loom itself for resistance/continuity. You may have a snapped wire inside the insulation that cannot be seen or readily detected unless it is faulty under vibration, heat etc.

Something in the conversion/reconditioning process that is causing heat sensitivity.


3. as it gets warmer still it will start cutting fuel and ignition completely randomly, with any throttle input or even just idling it will cut fuel and spark and die. then it wont spark as you are trying to fire it up.
4. if you let it sit and cool down the symptoms will downgrade and it will become drivable again.
5. if you let it cool completely then it will run like a champ and make super power again until it starts to warm up.

Spark and fuel are related and rely on the same sensors to make their calculations. My recommendation is to use an oscilloscope to get a baseline trace of what is NORMAL and what is NOT NORMAL when the engine is warmed up on all sensors/modules, starting with the ignition module.

This problem can be fixed, but you just need to find out what the problem. is. I've got a hunch it is the loom given you have changed a lot of the equipment/sensors.

Cheap oscilloscope for tracing analogue signals (eg: sensors etc:
http://cgi.ebay.com.au/NEW-ARM-DSO-Nano-Pocket-Sized-Digital-Oscilloscope-/180627396400?pt=AU_B_I_El ectrical_Test_Equipment&hash=item2a0e3b5730
Harley Jones
TryHard
NSW
jzz30

Posts: 405
Reg: 03-2009

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Thursday, May 05, 2011 - 01:37 pm, by:  Harley Jones (Dvjzz30) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

costa Ive heard a few people say the 1j ecu doesnt go open loop until its warmed up...if this is the case, could it be that the output of one of the sensors completely fubar, but the ecu isnt doing anything about it until it goes open loop? hence the problem when its warm?


Others have also said that the ignitor sends a signal back to the ecu once its fired. If the signal wasnt getting back to the ecu, or taking too long. and the ecu is waiting for it. Do you think that could look as if the ecu is pulling timing and even completely cutting spark wihout throwing a code?

the sparky at the workshop says he has tested the loom several times when hot and when cold and he cant find anything wrong with it. so i really dont know. Id take it somewhere else for a second diagnosis..but this is the place round here that other people take their stuff to when other tuners cant figure it out. So theres really nowhere else to go on this one lol
Harley Jones
TryHard
NSW
jzz30

Posts: 407
Reg: 03-2009

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Thursday, May 05, 2011 - 07:50 pm, by:  Harley Jones (Dvjzz30) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Just bit the bullet and decided to put a haltech platinum 2000 in it...all new sensors and ignition system. ill sell the standard ecu's and the emanage and stuff.
Rowan McMahon
DieHard
WA
GTT-L

Posts: 583
Reg: 07-2010

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Friday, May 06, 2011 - 03:20 am, by:  Rowan McMahon (Mr_eps) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hate to sound like a total noob... But are you sure it isn't ecu caps???


Cos our old TT was running like total ass once warm.. Wouldn't even change gears...

Replaced the caps and it went like a rocket...


Obviously with you running an emanage it's a different story I dunno how emanaage works isn't it a standalone ecu???


But yeah if you're still Ronnie a factory ecu try plugging in a good working ecu or replacing your ecu caps =\
Harley Jones
TryHard
NSW
jzz30

Posts: 408
Reg: 03-2009

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Friday, May 06, 2011 - 03:53 am, by:  Harley Jones (Dvjzz30) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

100% rowan, the ecu had the caps replaced about 3000kms ago...and I have even tested with a second ecu and the problem remained exactly the same.

The emanage is a piggyback. But we have tested with 2 seperate emanages and 2 seperate ecu's...one with known good caps. the other an unknown.
Rowan McMahon
DieHard
WA
GTT-L

Posts: 584
Reg: 07-2010

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Friday, May 06, 2011 - 10:53 am, by:  Rowan McMahon (Mr_eps) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

no idea then man :-( with me i find it gets so hard with high modified cars becuase there ends up being so many other "factors" involved with diagnosis! sorry!
Dan McColl
Goo Roo
Victoria (The Nazi State)
Active V8 and the Beast.

Posts: 2847
Reg: 07-2005

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Friday, May 06, 2011 - 06:20 pm, by:  Dan McColl (Hoon) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

It's a long shot, but it's possible your ecu had leaking caps before they were replaced, this leaking may have damaged some circuit tracks in the ecu, causing the problem.

The unknown ecu you tried may have leaky caps with the same problem.

Try your ecu into another car that you know is running fine. If it still runs fine your ecu is ok, if it has problems then it's your ecu.
Sebastian Grant
Goo Roo
nsw
soarer TT

Posts: 1740
Reg: 01-2008

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Friday, May 06, 2011 - 06:30 pm, by:  Sebastian Grant (Saabg) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

.5% chance of this theory being correct as I've never heard of any ones car being this affected by leaking caps and then to have a second ecu do exactly the same thing but if you want Harley I have a spare ecu you can use to test it for the third time. PM me if you want it mate. I'm taking Monday off to take my car to get tuned so I can express post it to you then if you want.
Harley Jones
TryHard
NSW
jzz30

Posts: 410
Reg: 03-2009

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Saturday, May 07, 2011 - 02:16 pm, by:  Harley Jones (Dvjzz30) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Wow thanks for the generosity sebastian. I appreciate the offer, but we will just put the haltech in. Simplify everything and then we will know exactly whats going on with proper logs ect, instead of guessing at unknown symptoms nobody has ever seen in this combination. Once again though, thank you for the offer. Its greatly appreciated.

Thanks also to all that have taken the time to read the thread and offer advice. I will keep it updated once the haltech is in.
Daniel Clarke
Goo Roo
NSW
TT 2.5L 6 cylinder

Posts: 6278
Reg: 03-2006

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Saturday, May 07, 2011 - 04:20 pm, by:  Daniel Clarke (Dieseltrain) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Happy to take the EMU off your hands if its going in the bin though ..... LOL
Harley Jones
TryHard
NSW
jzz30

Posts: 411
Reg: 03-2009

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Saturday, May 07, 2011 - 05:37 pm, by:  Harley Jones (Dvjzz30) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

lol mate it will be for sale. EMU with software, manuals and universal harness, with a 400rwhp tune on it for around 1000ish :-) wire it up with a gt30 series turbo for wheelspin goodness lol
Harley Jones
TryHard
NSW
jzz30

Posts: 418
Reg: 03-2009

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Friday, May 20, 2011 - 12:27 am, by:  Harley Jones (Dvjzz30) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

ok guys update as promised.

Haltech in
LS1 coils on

problem solved
near enough as makes no difference to 500rwhp (442 on a dyno thats known to read about 10% low)
Daniel Clarke
Goo Roo
NSW
TT 2.5L 6 cylinder

Posts: 6299
Reg: 03-2006

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Friday, May 20, 2011 - 07:52 pm, by:  Daniel Clarke (Dieseltrain) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Must have been coil related somehow or in the wiring for the igniter ?

Glad to see its all sorted now mate :-) Enjoy .
Harley Jones
TryHard
NSW
jzz30

Posts: 423
Reg: 03-2009

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Friday, May 20, 2011 - 08:22 pm, by:  Harley Jones (Dvjzz30) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

yeah im not sure what it was mate. In the end we had tried 3 different sets of coils, 3 different ignitors, and tested the wiring umpteen times with nothing out of the ordinary showing up. It had us, Greddy and several other tuners completely stumped.

But whatever it was, its gone now and going like a champ :-) next step is im240 and engineering. Thankfully the boys at PBE have a 5 gas analyser so we can make sure it will pass the im240 before I even book it in...WIN

oh daniel if your interested mate, I have that emanage going for around 700.
Daniel Clarke
Goo Roo
NSW
TT 2.5L 6 cylinder

Posts: 6301
Reg: 03-2006

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Saturday, May 21, 2011 - 06:55 pm, by:  Daniel Clarke (Dieseltrain) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks mate, Always interested , however baby on the way , due August :-)

Just means i have to keep the soarer in the same state as the last 4 years ,lol
Harley Jones
TryHard
NSW
jzz30

Posts: 429
Reg: 03-2009

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Saturday, May 21, 2011 - 07:42 pm, by:  Harley Jones (Dvjzz30) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

lol...congrats mate! are you expecting early or late august?
Daniel Clarke
Goo Roo
NSW
TT 2.5L 6 cylinder

Posts: 6303
Reg: 03-2006

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Sunday, May 22, 2011 - 10:03 am, by:  Daniel Clarke (Dieseltrain) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks , 11th August . bit of a weird story . 1st pregnancy and baby , 2nd child .

After 7 years of trying for kids ( 4 lots of IVF ) , we were told it wasnt going to happen . So we fostered last year . We have a foster daughter already who turns 3 in july .

We started seeing this little girl in Spetember , and she came to us full time in Nov . 4 weeks after she came to us , long term ( permanently ) we found out my wife was 6 weeks .

Things happen for a reason i guess :-)
Harley Jones
TryHard
NSW
jzz30

Posts: 430
Reg: 03-2009

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Sunday, May 22, 2011 - 01:34 pm, by:  Harley Jones (Dvjzz30) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Wow mate thats incredible! You guys are blessed, A friend of mine has been trying for kids for 24 months to no avail...Meanwhile another friend of mine that was told she could never have kids is about to have her third accidental one. Whats this world coming to?

Anyway Im stoked to hear the top news mate!
Rob Rojo
Goo Roo
NSW
none

Posts: 4924
Reg: 02-2010

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Wednesday, May 25, 2011 - 11:00 pm, by:  Rob Rojo (Rob_tt) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thats Awesome News Daniel!!
It's Good to see good things do happen to good people.
Congrats mate.
Baby seats are hard work in the back of a Soarer but its all worth it. lol
Daniel Clarke
Goo Roo
NSW
TT 2.5L 6 cylinder

Posts: 6311
Reg: 03-2006

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Friday, May 27, 2011 - 05:20 am, by:  Daniel Clarke (Dieseltrain) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Haha Rob , thanks mate . Hope all is well at your end as well .

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