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  Soarer Central * Mechanical - TT * General Mechanical * TT will not rev past 2250rpm * Archive through May 24, 2011 Previous Previous    Next Next  

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Shaun Luckhurst
Tinkerer
SA
TT

Posts: 14
Reg: 07-2005

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Thursday, December 02, 2010 - 03:09 pm, by:  Shaun Luckhurst (Pornus) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hi, last week my TT started to feel like it was spluttering when I accelerated and would get to 2250rpm then cut out back to 1500rpm, then try to accelerate again up to 2250rpm before doing the same. After a few attempts of accelerating not so hard it seemed to be OK and would accelerate pass the 2250rpm cut off point.

Today however I just cannot get it to rev past 2250rpm, whether gently accelerating or flooring it. It fires up OK and idles normally but as soon as I push the accelerator down far enough to get past 2250rpm it just cuts back to about 1500rpm and the car tries again to accelerate again before hitting 2250rpm and dropping back to 1500rpm (it does this whether driving or stationary). It does this quickly and so feels like the car is jerking backwards and forwards. If I do this for a little while (15s) then when I take my foot off the accelerator the revs drop off to nothing and the car stops. It fires up again OK and idles normally.

There are no error warnings on the dash.

Any ideas? I know the trans fluid needs changing (as recommended by my mechanic) but would this cause this weird behaviour? And I need a new air filter and this has yet to be fitted, but again would this cause this behaviour? I see some other posts talk about shorted out gear box solenoids? Or maybe a turbo has blown although there is no whining noticeable - the car is as normal except it won't accelerate past 2250rpm!

Any help would be greatly appreciated before I bring Adelaide traffic to a stop trying to make it to my mechanic at 30km/h!
Christopher Gagliardi
Tinkerer
Victoria
Soarer jzz30 TT

Posts: 22
Reg: 10-2010

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Thursday, December 02, 2010 - 03:42 pm, by:  Christopher Gagliardi (Xm4tr1x) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

-try resetting the ecu?
-change spark plugs
-check oil levels
-blocked airfilter?
-check all intercooler piping < actually i remember when i blew my piping out it wouldnt pass 2.5k poped and splattered like all hell.
Marc Hoffmann
TryHard
Vic
Soarer TT

Posts: 301
Reg: 07-2009

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Thursday, December 02, 2010 - 04:41 pm, by:  Marc Hoffmann (Rushed) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

i'dd bet on popped off cooler pipe, or a big boost leak. mine wouldn't rev past 2500ish when i popped a pipe off
Shaun Luckhurst
Tinkerer
SA
TT

Posts: 15
Reg: 07-2005

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Thursday, December 02, 2010 - 04:47 pm, by:  Shaun Luckhurst (Pornus) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Cheers Chris. I've reset the ECU and it doesn't fix it. Oil levels are OK and the piping looks good too.
Daniel Clarke
Goo Roo
NSW
TT 2.5L 6 cylinder

Posts: 5964
Reg: 03-2006

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Thursday, December 02, 2010 - 08:58 pm, by:  Daniel Clarke (Dieseltrain) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

CHeck hose to map sensor , otherwise try someone elses ECU
Evan Nguyen
TryHard
Victoria
Soarer TT manual

Posts: 158
Reg: 11-2005

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Thursday, December 02, 2010 - 09:01 pm, by:  Evan Nguyen (Enguyen87) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Guessing you've got the same problem as me and the ECU has crapped itself. Try doing a diagnostic and see if any errors came up. I had a TPS error which turned out to be an ECU problem.
Aiden Cheese
DieHard
QLD
Soarer jzz30

Posts: 933
Reg: 09-2009

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Thursday, December 02, 2010 - 11:54 pm, by:  Aiden Cheese (Chillpen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I know its something i keep saying over and over, but check your catalytic converter.. when my insides of mine turned 90 degree's i couldn't accellerate at all past about 50 at about 3000rpm it died.. i drove for maybe 250m like that before i pulled onto a safe bit of ground and took the exhaust off from the dumps back.

Maybe not the problem not even that easy to check, but if your cat is falling apart like mine was then it's probably something you'll have to replace anyway soon. Should be able to tell if you can hear it rattling around at just a shake of the pipe. The only bits that can rattle are the honeycomb which have broken off...
Evan Nguyen
TryHard
Victoria
Soarer TT manual

Posts: 159
Reg: 11-2005

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Friday, December 03, 2010 - 08:18 am, by:  Evan Nguyen (Enguyen87) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

If its the same as my car, the cars ignition is cutting or something. Doesn't feel like the cars struggling to breathe
Jeff Bedsor
Goo Roo
QLD
TT

Posts: 1012
Reg: 10-2006

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Friday, December 03, 2010 - 09:32 am, by:  Jeff Bedsor (Jeff_bedsor) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


Daniel Clarke wrote on Thursday, December 02, 2010 - 08:58 pm:

otherwise try someone elses ECU




Sounds like the ECU, mine did the same thing, new caps and all fixed.
Daniel Clarke
Goo Roo
NSW
TT 2.5L 6 cylinder

Posts: 5966
Reg: 03-2006

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Saturday, December 04, 2010 - 06:10 am, by:  Daniel Clarke (Dieseltrain) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

By the way , If you an intercooler pipe comes off , you can drive the car fine all the way to redline if you want . It wont missfire as these cars run a MAP sensor and are not affected by it .

Only MAF sensored cars like 1JZvvti or Nissans have such issues .
Aiden Cheese
DieHard
QLD
Soarer jzz30

Posts: 936
Reg: 09-2009

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Monday, December 06, 2010 - 03:40 pm, by:  Aiden Cheese (Chillpen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Although if a intercooler pipe comes off do fix it asap its not tough and obviously unfiltered air isn't healthy in the long term for the car ;)
Shaun Luckhurst
Tinkerer
SA
TT

Posts: 16
Reg: 07-2005

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Tuesday, December 07, 2010 - 02:49 pm, by:  Shaun Luckhurst (Pornus) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks for all your help guys. The mechanic says its in 'Limp Home Mode' and is trying to work out what is causing this and how to fix it. Does anyone have any experience with this and what the fix is?
Jeff Bedsor
Goo Roo
QLD
TT

Posts: 1016
Reg: 10-2006

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Tuesday, December 07, 2010 - 03:45 pm, by:  Jeff Bedsor (Jeff_bedsor) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I didn't think Soarers had that feature. If so just disconnecting the battery for a few minutes would reset the ecu back to original.
I'm still going with faulty capacitors in the ECU.
Chris Prak
DieHard
WA
JZZ30 Soarer - Twin Snails

Posts: 894
Reg: 12-2006

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Thursday, December 09, 2010 - 10:50 pm, by:  Chris Prak (Carizma) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Run a diagnostics, get the codes, and search codes on the forum. Tell us what you get. Could be any of the sensors causing the ECU to go into limp mode to protect it from further damage.
Samuel David
Newbie
Victoria
TT

Posts: 1
Reg: 10-2009

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Tuesday, January 18, 2011 - 05:37 pm, by:  Samuel David (Sammy_david) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hi guys, although this is my first 'post', I’ve been browsing through this forum for a couple of years now – ever since I bought my ’91 TT.

First of all, I’d like to thank many of you for your well-considered advice and contribution. Now, the reason for my post: I have exactly the same problem as Shaun. The only difference is, my car doesn’t stop when I take my foot off the accelerator – it idles like normal.

When this problem initially appeared, my first thought (after browsing through this forum) was to try the fuel pump ecu bypass. That worked for a month. After my second semester exams, the symptoms re-appeared. I thought it could be the fuel pump being worn out, so I replaced that. The car drove like a dream for 2 days, and then it went back to the intermittent revving problem described by Shaun.

I’m thinking about handing the car over to a mechanic – Nandi's autocare in Dandenong. Before I do, I just wanted to know if there was any progress with your ride Shaun.
Cheers
Chris Prak
DieHard
WA
JZZ30 Soarer - Twin Snails

Posts: 931
Reg: 12-2006

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Tuesday, January 18, 2011 - 07:42 pm, by:  Chris Prak (Carizma) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Samuel, if you temporarily fixed it after changing something, then it could well be related.
Try changing the fuel filter, using a fresh batch of 98ron+ fuel, replacing the fuel ECU, and maybe check injectors.
Samuel David
Newbie
Victoria
TT

Posts: 2
Reg: 10-2009

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Tuesday, January 18, 2011 - 10:33 pm, by:  Samuel David (Sammy_david) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks for the speedy reply Chris, but I ought to mention that on one occasion after roughly 2 weeks of inactivity, I started the car up to take it to the mechanic (in Clayton - about 10km from my place) and it worked absolutely flawlessly - I hadn't changed a thing.

The mechanic told me it was an ECU issue and wanted to run a diagnostic for $160. I took the car back. Surprisingly, it drove back home fine too.

The next day, in my elation, I drove it all the way to Berwick and back (40km round trip) without any hassles.

On the third day, however, again without changing a thing, the car started with the intermittent revving.

So, I'm not sure whether the fuel pump was actually a contributing factor. The fuel pump ecu, however, did seem directly related to the jerking; if I started the car on a cold engine with the bypass unclipped, the car would jerk.
Shaun Luckhurst
Tinkerer
SA
TT

Posts: 17
Reg: 07-2005

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Thursday, January 20, 2011 - 07:45 pm, by:  Shaun Luckhurst (Pornus) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

My mechanic said the ECU was buggered and fitted a reconditioned one (cost ~$750 all up [$550 for the ECU and 2.5 hrs labour for the troubleshooting, fitting etc]). Its worked fine ever since. I don't believe my mechanic knew what the actual problem with the ECU was and it could have just needed new caps, as some recommended, but they didn't have the skills for that so was easier for them to replace the ECU - but did cost me $750 to fix up!!!!

Once again thanks for all your help fellow Soarians...
Samuel David
Newbie
Victoria
TT

Posts: 3
Reg: 10-2009

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Thursday, January 20, 2011 - 09:09 pm, by:  Samuel David (Sammy_david) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks Shaun for the heads up.
I opened up the ecu the other day, and mine looks to be in pristine condition - not even dusty. No leaking capacitors, nothing to indicate any underlying problem...but in either case, looks like it's a job for the professionals.
The car's booked in for Monday; I've got my fingers crossed.

I shall keep any interested parties posted.
Samuel David
Newbie
Victoria
TT

Posts: 4
Reg: 10-2009

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Thursday, January 27, 2011 - 08:20 pm, by:  Samuel David (Sammy_david) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Heads up guys:
Nandi from Nandi's autocare in Dandenong diagnosed the problem as a throttle position sensor error.

Cost: replaced the TPS, changed the fuel filter, labour = $325.

Car drives smooth and the grunt has been renewed, so I'm a happy camper.

fingers crossed that it doesn't cause any more mayhem for at least one year :-)
Samuel David
Newbie
Victoria
TT

Posts: 5
Reg: 10-2009

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Friday, March 11, 2011 - 04:13 pm, by:  Samuel David (Sammy_david) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Guys, I just want to give any of you who are interested a heads up:

The car gave trouble ONE DAY after Nandi 'fixed' it. turns out, he didn't check the wiring or configure the TPS position or ...anything.

I took it back, he 'fixed' it again, it worked for ONE day, then same problem.

Took it to Ramesh at 'Fuji Motors' - just down the road from Nandi, they diagnosed as a faulty ECU. So, $330 later ($250 for the ECU, $80 for their diagnostic work - they had to re-check Nandi's work...) the car is again driving smoothly.

My experience with Fuji Motors was FAR more pleasant and they gave a warranty for their work -beat that!

hopefully no more dramas.
Samuel David
Tinkerer
Victoria
TT

Posts: 6
Reg: 10-2009

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Friday, March 11, 2011 - 04:15 pm, by:  Samuel David (Sammy_david) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Ps: Fuji Motors ph: (03) 9798 1077
address: 58 Bridge Road, Keysborough, Vic

My two cents - Fuji all the way, stay clear of Nandi.
Kevin Bertwistle
Tinkerer
Queensland
TT factory 5 speed

Posts: 9
Reg: 12-2009

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Tuesday, May 24, 2011 - 10:37 am, by:  Kevin Bertwistle (Berts) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

It looks like my manual ECU has gone in similar fashion to the above!!!!
Can a cap replacement fix it or is it doomed to the bin?
Samuel David
Tinkerer
Victoria
TT

Posts: 7
Reg: 10-2009

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Tuesday, May 24, 2011 - 10:55 am, by:  Samuel David (Sammy_david) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hey Kev, I'm not very competent with the electronics of the ecu, but I guess the options are fairly straightforward:

~$300 for a replacement ECU
or significantly less for a 'trial' with the capacitor replacements, followed by a $300 replacement of the ECU if still required.

your call mate :-)
Kevin Bertwistle
Tinkerer
Queensland
TT factory 5 speed

Posts: 10
Reg: 12-2009

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Tuesday, May 24, 2011 - 05:45 pm, by:  Kevin Bertwistle (Berts) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

If anyone has one for sale to suit a "93 manual - I'm all ears
Cheers

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