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Graham Pearce
Newbie
nsw
sc400 (v8)

Posts: 1
Reg: 08-2010

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Monday, August 02, 2010 - 03:34 pm, by:  Graham Pearce (Grasoar) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hi Everyone,
My V8 appears to be running rich, with lumpy idle, black exhaust smoke and a pronounced intermittent miss when cruising.

Plugs and leads have been replaced, but the inner 2 cylinders on each bank (ie 3,4,5 & 6) keep sooting up while the other 4 are fine.

A mechanic who checked the car said the inner injectors are delivering fuel at 50 times the rate of the outer ones, but he had no idea what was causing it. He felt that it might be the ECU but not a sensor as that would affect all cylinders.

I have tried running diagnostics as outlined on this site, but can't get them to work. An "engine electrical system" error message appears each time the motor is started.

I would be thankful for any ideas.

Regards,
Graham
Daniel Arndt
Tinkerer
Vic
UZZ31 LTD

Posts: 62
Reg: 03-2010

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Monday, August 02, 2010 - 03:55 pm, by:  Daniel Arndt (Darndt) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

First and cheapest option would be to borrow an known working ECU and see if that fixes it.
If it is ECU maybe just needs the caps replaced. But check it first with a working one before you do.

Sorry I'm in Vic so cant lend you mine.
Graham Pearce
Newbie
nsw
sc400 (v8)

Posts: 2
Reg: 08-2010

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Monday, August 02, 2010 - 04:12 pm, by:  Graham Pearce (Grasoar) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks for the quick reply, Daniel. I have already replaced the caps, so might have to try another ECU.
Nik Peacock
TryHard
Tasmania
V8 GTL

Posts: 105
Reg: 05-2006

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Monday, August 02, 2010 - 04:57 pm, by:  Nik Peacock (Niko) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

One of the coils or igniters
Tom Richards
TryHard
nsw
V8

Posts: 398
Reg: 08-2005

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Monday, August 02, 2010 - 05:28 pm, by:  Tom Richards (Tomr) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

check the coils

primary resistance is ~0 ohms

secondary resistance is 12k ohms
Nathan Richardson
TryHard
N.T.
UZZ32 #445 (V8 Supercherged 5Speed. 291RWKW)

Posts: 240
Reg: 02-2006

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Monday, August 02, 2010 - 07:29 pm, by:  Nathan Richardson (Richtheblack) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I agree with Nik and Tom, that would be the first place I'd look.

Try disconnecting one coil whilst idling, if no change, that might be the problem. Disconnect the other, if the engine stalls or gets worse, that one is probably good.

How did your mechanic check the injectors? Did he test their duty cycle or pulse rate or just speculate?

Cheers.
Daniel Arndt
Tinkerer
Vic
UZZ31 LTD

Posts: 63
Reg: 03-2010

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Tuesday, August 03, 2010 - 06:51 am, by:  Daniel Arndt (Darndt) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Ah yes, coil and ignitor. For some reason I had the idea that each coil served one bank. but then why would there be high tension leads crossing over each bank. So one coil would then serve 2 cylinders on each bank? I think Tom and Nick are on the right track.
Graham Pearce
Newbie
nsw
sc400 (v8)

Posts: 3
Reg: 08-2010

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Tuesday, August 03, 2010 - 03:10 pm, by:  Graham Pearce (Grasoar) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks for the suggestions, guys. I just checked the coil and resistance readings are ok.

Nathan, the mechanic had the car in his workshop for a few days and he said the inner injectors were running at 50 times the frequency of the others, so I presume he was talking pulse rate. He also admitted he was stumped as to what would affect just the inner cylinders.
Tom Richards
TryHard
nsw
V8

Posts: 400
Reg: 08-2005

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Tuesday, August 03, 2010 - 05:54 pm, by:  Tom Richards (Tomr) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

graham, there are 2 coils , did you check both? also check the HT lead from the coil to the disti. It is short so should only read a couple of K ohms. I have seen one that had burnt away at the coil end so have a good visual as well as measuring them
Peter Nitschke
Junk Filterer
South Australia
UZZ30 UZZ31

Posts: 11721
Reg: 11-2004

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Tuesday, August 03, 2010 - 10:33 pm, by:  Peter Nitschke (Pen) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

ECU for sure, an injector pair is virtually on all the time. Swap it with a known good to prove it. Apparently there is also a driver chip that can go faulty and turn injectors on - in pairs, but in my case replacing the caps fixed it.
Graham Pearce
Newbie
nsw
sc400 (v8)

Posts: 4
Reg: 08-2010

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Wednesday, August 04, 2010 - 03:54 pm, by:  Graham Pearce (Grasoar) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Thanks Peter, I'll try to track down a used ECU. Does anyone here know of one for sale? I've tried the local wreckers (Coffs Harbour) but no luck.

Tom, Yes, I did measure both coils and the HT leads are new.
Graham Pearce
Tinkerer
nsw
sc400 (v8)

Posts: 8
Reg: 08-2010

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Sunday, September 12, 2010 - 02:56 pm, by:  Graham Pearce (Grasoar) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I ended up having the ECU overhauled and that fixed the problem. Thanks for your advice everyone.
Daniel Arndt
TryHard
Vic
UZZ31 LTD

Posts: 105
Reg: 03-2010

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Monday, September 13, 2010 - 07:11 am, by:  Daniel Arndt (Darndt) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Graham, that's great to see your problem resolved.
What do you mean by overhauled? I'm about to replace all the Caps in mine. Is that all you have done?
There is nothing wrong with mine currently, but for the cost and time I believe its good preventative maintenance.
I found this diagram, could anyone advise if is correct for the uzz31?

Upload
Graham Pearce
Tinkerer
nsw
sc400 (v8)

Posts: 9
Reg: 08-2010

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Thursday, September 16, 2010 - 10:36 am, by:  Graham Pearce (Grasoar) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Daniel, the overhaul would normally involve replacing the caps as well as any other faulty/ suspect components but I had already replaced them. Apparently there was some other fault in my case.

I agree that replacing the caps is good preventative maintenance especially if you clean the board thoroughly while you're at it.

From memory, your layout picture is the same as mine, though I have been told that ECUs varied over the years. (Mine is a 91.)
Ian Walshaw
Tinkerer
nsw
tt

Posts: 11
Reg: 09-2007

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Sunday, October 03, 2010 - 07:00 am, by:  Ian Walshaw (Dg_soarer) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hi Graham can you please tell me who overhauled your ECU and at what cost as I have the same problem.
Thanks

Ian
Graham Pearce
Tinkerer
nsw
sc400 (v8)

Posts: 10
Reg: 08-2010

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Thursday, October 28, 2010 - 10:32 am, by:  Graham Pearce (Grasoar) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Ian, sorry about this belated reply, but I haven't had a chance to get online for the past few weeks.

Injectronics
http://injectronics.com.au did the work. Apparently they will only deal with you via their agents. Here in Coffs Harbour I used Bursons, but I believe Repco also has an agency.

It cost me $670, but this could vary depending on what work is required and how much commission the agent decides to add on top.
Daniel Arndt
TryHard
Vic
UZZ31 LTD

Posts: 148
Reg: 03-2010

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Thursday, October 28, 2010 - 10:50 am, by:  Daniel Arndt (Darndt) Quote hilighted text Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

OUCH. $670 for a rebuild of the ECU. I'm in the wrong business. Graham you should have just looked for a second hand ECU.
I'm about to replace the caps in mine over the Christmas break. Just preventative maintenance though.

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