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  Soarer Central * Mechanical - V8 * SMT6 Piggyback ECU finally working V8 SC400 * Archive through April 13, 2006 Previous Previous    Next Next  

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Peter Taplin
Tinkerer
Vic
UZZ32 V8 Supercharged & UZZ32 V8 NA

Posts: 37
Reg: 08-2005

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Wednesday, April 12, 2006 - 05:47 pm, by:  Peter Taplin (Mrfourwd) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hi Guys

Sorry I have been tardy with my replies..

I have been speaking to Perfect Power and we may be able to get the SMT6 to run as an SMT6D and allow closed loop tuning, this will provide the economy most people are looking for and more tune ability from the unit..


I have fitted a wide band sensor to my vehicle for the purposes of tuning and a mod to remove the knock sensor signal to the ECU without an error code being generated.
This was vital for me as at high boost (10lb)as soon as the ECU saw a knock it pulled the timing back, what I need is to be able to set the timing using the SMT6 to remove the knock without interference from the ECU, this will also enable more timing down low where it is needed, I also notice that the code in the Mines ECU removes some of the sensitivity to knock, and when it does pull timing out it pulls it out less quickly.
Peter Taplin
Tinkerer
Vic
UZZ32 V8 Supercharged & UZZ32 V8 NA

Posts: 38
Reg: 08-2005

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Wednesday, April 12, 2006 - 05:54 pm, by:  Peter Taplin (Mrfourwd) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hi Anish

The timing has been shifted across the whole map by the SMT6 put -3 (or more) in your AMP settings and you will find you get a great idle and no stalling, I am surprised your tuner did not check the base timing as this would have shown it too far advanced at idle.

Some of the feedback on the forum is showing we still have some way to go to get this perfect but hang in there and I am sure we will.

this will also shift the whole map so additional timing will need to be added to the rest of the map, except around 500/1000 rpm mark
Justin McLernon
TryHard
Western Australia
UZZ32

Posts: 229
Reg: 01-2006

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Wednesday, April 12, 2006 - 07:32 pm, by:  Justin McLernon (Zz32) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Peter how does one set a -3 input for AMP?

Are talking about Global Settings--->Switch--->AMP? The range of values for this function is "OFF" to 1.0

Anish I just examined your dyno-tuned fuel map and it looks VERY suspect to me. There are only 7 cells (from a total of 128 cells) for which your tuner has modified the values and that is for a VERY narrow window (full throttle at between 3600 and 6000 RPM)!
Justin McLernon
TryHard
Western Australia
UZZ32

Posts: 230
Reg: 01-2006

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Wednesday, April 12, 2006 - 07:43 pm, by:  Justin McLernon (Zz32) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

This is your fuel map Anish, note the only changes are the removal of fuel in the top RHS cells (and the "6" in the cell towards the bottom left, presumably to assist idle).


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Anish Varsani
TryHard
QLD
V8 UZZ30

Posts: 224
Reg: 07-2005

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Wednesday, April 12, 2006 - 08:25 pm, by:  Anish Varsani (Yomama) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I didn't notice that 6. I think it's a stuff up. The car keeps stalling when pulling corners at low speed closed throttle even with the ignition cell changed from 2 deg to 1 deg.

I'll take it out and see what happens.

I wasn't too impressed by the tune myself. The guy didn't seem to interested. They only charged me an hours dyno time so I didn't complain. I've heard of people with unichips getting 4 degrees down low. The tuner said they had a jig to scan for knock. I havn't seen any such thing myself. He may have been talking crap, I don't know.

I'll wait and see what other people get when they get their units tuned.

I'd like to be there next time the tune is done. This mob wasn't open on saturday so I didn't have much choice.
Justin McLernon
TryHard
Western Australia
UZZ32

Posts: 231
Reg: 01-2006

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Wednesday, April 12, 2006 - 08:33 pm, by:  Justin McLernon (Zz32) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

What do people think about this: two V8 Soarers both identical (including compression ratios) but one is supercharged to 10psi and the other is standard, NA. Both have an SMT6 fitted.

Is it reasonable to assume that the NA V8 could safely run more timing advance than the supercharged Soarer? Or does the question require more sophisticated analysis - fuelling etc?
Dan McColl
Goo Roo
Victoria
UZZ-32 V8 Soarer #138

Posts: 1031
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Wednesday, April 12, 2006 - 08:37 pm, by:  Dan McColl (Hoon) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

It depends on amount of fuel and quality of fuel, Also carbon deposits and small differences in combustion chambers will make a difference to knock resistance.
Justin McLernon
TryHard
Western Australia
UZZ32

Posts: 232
Reg: 01-2006

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Wednesday, April 12, 2006 - 08:43 pm, by:  Justin McLernon (Zz32) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Yeah, Anish I thought when you said you had spent $785 all up that your car must have only had an hour or so on the dyno.

I think there is definitely something else causing the stalling, because 1 degree vs 2 degrees advance is a relatively trivial difference. Perhaps it is the global ignition setting Peter has referred to (though I personally cannot identify what value Peter is talking about). Change the 6 back to a 0.

As for your tuners fuelling tune, it looks really basic (quite a woeful effort). They've done nothing other than pull out a load of fuel at full throttle between 3500 and redline. Your fuelling for cruising, launch, light to medium throttle through all loads will be unchanged (other than only minor changes as a consequence of the minor ignition timing advances on your ignition map).

Looking at your maps, I'd be surprised if you could feel any discernible differences on your "butt dyno". It needs more time on the dyno without doubt and nexttime I'd take it elsewhere...


Anish Varsani wrote on Wednesday, April 12, 2006 - 08:25 pm:

I didn't notice that 6. I think it's a stuff up. The car keeps stalling when pulling corners at low speed closed throttle even with the ignition cell changed from 2 deg to 1 deg.

I'll take it out and see what happens.

I wasn't too impressed by the tune myself. The guy didn't seem to interested. They only charged me an hours dyno time so I didn't complain. I've heard of people with unichips getting 4 degrees down low. The tuner said they had a jig to scan for knock. I havn't seen any such thing myself. He may have been talking crap, I don't know.

I'll wait and see what other people get when they get their units tuned.

I'd like to be there next time the tune is done. This mob wasn't open on saturday so I didn't have much choice.


Justin McLernon
TryHard
Western Australia
UZZ32

Posts: 233
Reg: 01-2006

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Wednesday, April 12, 2006 - 08:44 pm, by:  Justin McLernon (Zz32) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Dan, assume EVERYTHING is identical other than NA / supercharged difference.


Dan McColl wrote on Wednesday, April 12, 2006 - 08:37 pm:

It depends on amount of fuel and quality of fuel, Also carbon deposits and small differences in combustion chambers will make a difference to knock resistance


Anish Varsani
TryHard
QLD
V8 UZZ30

Posts: 225
Reg: 07-2005

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Wednesday, April 12, 2006 - 08:59 pm, by:  Anish Varsani (Yomama) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Peter, I'm not using a MAP sensor so the black/white wire is connect to ground and the map scalers set accordingly as per the developer's manual so this setting won't do anything to my map.
Anish Varsani
TryHard
QLD
V8 UZZ30

Posts: 226
Reg: 07-2005

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Wednesday, April 12, 2006 - 09:02 pm, by:  Anish Varsani (Yomama) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I'm not sure of the circuit inside the ecu that reads the knock signals but the easy to fool the knock sensor is to put a resistor in series with or a resistor divider in parallel to the ecu input to scale the signal down.

It's not something I want to play with myself.
Jeff Harper
Trader
NSW
UZZ32 Active V8

Posts: 1047
Reg: 07-2005

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Wednesday, April 12, 2006 - 09:15 pm, by:  Jeff Harper (Jeffh) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Quote ... "The ecu only went open loop at full throttle, not 75% as I'd read."

If that is the case at 100% switchover, no fuel piggyback will ever be able to adjust fuel as the factory ECU will relearn and adjust to what it wants.

So what is the purpose of the exercise?

Or does it really switch over at, say 75% or less?
Dan McColl
Goo Roo
Victoria
UZZ-32 V8 Soarer #138

Posts: 1033
Reg: 07-2005

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Wednesday, April 12, 2006 - 09:50 pm, by:  Dan McColl (Hoon) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Assuming everything is identical except for the amount of fuel going in, then you should be able to run more timing on n/a before it reaches critical knock pressure.

(I think)
Justin McLernon
TryHard
Western Australia
UZZ32

Posts: 234
Reg: 01-2006

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Wednesday, April 12, 2006 - 10:59 pm, by:  Justin McLernon (Zz32) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Dan, that's exactly what I thought.

If Peter T can safely run 4-6 degrees timing advance across the board on a boosted V8 Soarer, similar timing advance ought be safely achievable on an NA V8 (unless his motor's compression ratio has been modified).
Anish Varsani
TryHard
QLD
V8 UZZ30

Posts: 227
Reg: 07-2005

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Thursday, April 13, 2006 - 05:55 am, by:  Anish Varsani (Yomama) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Correction: Looking at the drawing, the TPS has a 3 bit output (8 different voltages). So open loops at STARTS at the highest voltage level.. So in this case 87.5% upto 100% throttle.

Happy?

As far as I know, the motor internals are stock. I've been running Optimax so I'm assuming that the insides of the combustion chamber are clean. With a datalogger, it'd be easy to monitor when the timing is being cut back due to knock and also the AFR vs RPM vs Load.

Until a few others here in Queensland get there's done, I'm not going to get another tune done. I want to see the maps and get opinions of how the car drives before I go to another tuner.
Jason Kingsmill
DieHard
NSW
UZZ31 Soarer V8

Posts: 571
Reg: 07-2005

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Thursday, April 13, 2006 - 05:55 am, by:  Jason Kingsmill (Jason_k) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


Anish Varsani wrote on Wednesday, April 12, 2006 - 09:02 pm:

I'm not sure of the circuit inside the ecu that reads the knock signals but the easy to fool the knock sensor is to put a resistor in series with or a resistor divider in parallel to the ecu input to scale the signal down.




The knock sensor is a Peizo device that oscillates at a specific frequency....a voltage divider will reduce the amplitude of the signal, but in theory should have little effect on the ECU sensing knock. Unless the amplitude was much too low, in which case I would have thought it would throw up a knock sensor fault code?
Peter Taplin
Tinkerer
Vic
UZZ32 V8 Supercharged & UZZ32 V8 NA

Posts: 39
Reg: 08-2005

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Thursday, April 13, 2006 - 07:33 am, by:  Peter Taplin (Mrfourwd) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Hi Guys

I am the tuner for my car at this point, The map that was posted up was intended to show only the grid for adjustment not the values contained and was in answer to the question of "how are the values adjusted" etc.. this map was pulled from a pc that has never even seen my car..
The map has no value to anyone.. any supercharged car will run less advance at the same comp ratio, providing there are no other techniques being employed to reduce detonation, I have spent 20 years running dyno's but my knowledge is old fashioned and related better to distributors, carburettors, and some injection types I have also not used a Dyno since 1992 so I am rusty and still coming to grips with some of the technology, I do not believe that providing a map (despite what I may have said)is a good idea at this point. the map I sent to Justin had most of the advance removed and would only suit a SC car anyway as most of the high end was retarded to remove knock, this would be unsuitable for a NA car. I am also running a Mines ECU which adds advance in from a standard ECU
There are methods I used to use to reduce knock in the early days, lower temp plugs,lower temp thermostat, water injection, ensuring all cylinders had the same amount of fuel etc, now a lot of this does not apply to a modern engine. We actually used to drill holes in the headers and sample at each port for CO, 3% CO was about right for a performance engine running full noise,2-2.5 for a stocky and cruises about .2% heavy 4WD's about .8 etc etc I still have to get my head around O2 meters and the % reading they give, I listen to what is said but until I see the results on the dyno I am sure it will not sink in. As for getting a Soarer right, going too lean on the cruises may actually reduce economy, this was a common mistake in the early days, you need to provide enough fuel to provide enough power and torque to propel the car at the least possible throttle opening,( highest Vac )Power is easy just add enough fuel for max power then add in your safety margin until power drops off then come back a bit.. The issue I have seen from my experience is that tuners do not want to spend the time to adjust the piggyback properly, Each cell represents an RPM and a pressure reading,each cell requires the fuel and the timing to be adjusted, this does not appear to have been done in any case that I have seen, I would normally adjust the mixtures then the timing, going back to the mixtures for a final run depending on the changes I made to the timing map to guide where I would look for more power or economy, ie: the map points where I made the greatest timing changes would indicate a possible point to make further fuel changes.. I have also found with my car a change to a lower heat range plug will allow far more advance (or boost) before detonation.

The AMP setting is on the timing screen see below


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what I found was that the SMT6 shifted the timing by some degrees of advance and this affected the idle, by removing this unwanted advance the engine idle was back to normal.. (the result is correct but the premis about the timing is only by feel not by observation)
Anish Varsani
TryHard
QLD
V8 UZZ30

Posts: 228
Reg: 07-2005

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Thursday, April 13, 2006 - 07:44 am, by:  Anish Varsani (Yomama) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


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Anish Varsani
TryHard
QLD
V8 UZZ30

Posts: 229
Reg: 07-2005

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Thursday, April 13, 2006 - 07:55 am, by:  Anish Varsani (Yomama) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

What's the proceedure for checking base timing? Do I need to short any connectors or just put the timing gun on at idle, engine warm and AC off?
Anish Varsani
TryHard
QLD
V8 UZZ30

Posts: 230
Reg: 07-2005

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Thursday, April 13, 2006 - 08:52 am, by:  Anish Varsani (Yomama) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Vechicle Details
Make Toyota
Model Soarer
Year 1992
Engine 1UZFE
Milage 94 850 km
Last Service 1/04/2006, 94 528km
Oil Havoline Premium 20W 50
Filter Purolator Premium Plus
Air Filter Genuine Toyota, 5000km old
Fuel Shell Optimax 98RON
Front O2 sensors 5000km old.
Justin McLernon
TryHard
Western Australia
UZZ32

Posts: 235
Reg: 01-2006

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Thursday, April 13, 2006 - 09:42 am, by:  Justin McLernon (Zz32) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Anish that dyno chart says it all. There are no significant improvements in power or torque (other than at the very top of the chart). And given that chart is displayed in HP rather than kW, the lines would almost sit on top of one another if the chart was displayed in kW!
Damien Smith
TryHard
NSW
Manual UZZ31

Posts: 492
Reg: 07-2005

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Thursday, April 13, 2006 - 12:23 pm, by:  Damien Smith (Damien) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Peter, can you elaborate a little more on the AMP feature please? What does the scale on the right side represent?
Justin McLernon
TryHard
Western Australia
UZZ32

Posts: 236
Reg: 01-2006

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Thursday, April 13, 2006 - 01:00 pm, by:  Justin McLernon (Zz32) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Damien, I've looked through the manual and cannot find any explanation as to the AMP settings or what effect input values would have.

We definitely need some guidance here.
Anish Varsani
TryHard
QLD
V8 UZZ30

Posts: 231
Reg: 07-2005

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Thursday, April 13, 2006 - 01:27 pm, by:  Anish Varsani (Yomama) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

AMP is an analog signal 0-5V that's used to scale the input of the corresponding MAP. I'll have a look when I get home but I think there are two different analog scalers one for timing and fuel and the other or the extra injector.

It's in the developers manual towards the end.
Damien Smith
TryHard
NSW
Manual UZZ31

Posts: 496
Reg: 07-2005

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Thursday, April 13, 2006 - 02:41 pm, by:  Damien Smith (Damien) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Yeah, I read that in the developers manual but the documentation is generally pretty poor and doesn't explain why you'd need it or what specifically you'd use as an input.

In my case I've retarded ignition at idle to lower the idle speed (long story) so I'd like to bring it back to 0 only when the engine is cold to help with starting.

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