Last x Days Posts  1 | 3 | 7 Days  Search  Topics  Tree View  Help
  Soarer Central * Brakes * Supra brakes to soarer * Archive through January 06, 2011 Previous Previous    Next Next  

Author Message
Ben Lipman
Goo Roo
NT
Soarer TT manual, plus TT track car

Posts: 2464
Reg: 04-2006

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Monday, November 15, 2010 - 04:49 pm, by:  Ben Lipman (Ben12a) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


Damian Ware wrote on Monday, November 15, 2010 - 12:19 pm:

I would do this for weight saving, no ABS and reliability as the TRC/ABS brake units are having a nasty habbit of failing.




Allan- Damian knows where I am going with this. I wan the unit gone so I can use the space for a catch can, and because all that has to weigh something. It is also a whole bunch of additional crap that could fail. I had the traction control come in a couple of times with the TT brakes, but it either is no longer working, or it doesn't come on twith the bigger brakes, or I don't notice it.

Next time I have the motorkhana rims on it I'll see if I can get it too lock up.

Damian, I haven't noticed any vaccuum issues. I have pondered the ABS/master system and do not understand it. I asked a few questions about removing it and the computer, but ran into a big area of uncertainty hence why it is still there. That and all the replumbing that needs to be done.

When I get to adelaide I'll see if I can pick up a JZA80 big brake master and go from there.
Damian Ware
Goo Roo
Victoria
UZZ32

Posts: 1883
Reg: 10-2005

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Monday, November 15, 2010 - 05:47 pm, by:  Damian Ware (Frozenpod) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


Ben Lipman wrote on Monday, November 15, 2010 - 04:49 pm:

Damian, I haven't noticed any vaccuum issues. I have pondered the ABS/master system and do not understand it. I asked a few questions about removing it and the computer, but ran into a big area of uncertainty hence why it is still there. That and all the replumbing that needs to be done.




As the ABS system has independent braking with 4 ports and lines from the brake unit I would imagine you may need to fit new lines or modify the existing lines to suit a regular master cylinder which has only 2 ports ie the front 2 paired and rear 2 pair.

Not impossible to do and I would imagine a new line from the master port going to a T piece then to each existing pair of lines would suffice.


Ben Lipman wrote on Monday, November 15, 2010 - 04:49 pm:

I had the traction control come in a couple of times with the TT brakes, but it either is no longer working, or it doesn't come on twith the bigger brakes, or I don't notice it.




I wonder if this is related to the additional pistons and greater fluid requirement compared with the stock calipers ie the stock brake unit being tuned specifically for the stock calipers.


Ben Lipman wrote on Monday, November 15, 2010 - 04:49 pm:

Damian, I haven't noticed any vaccuum issues. I have pondered the ABS/master system and do not understand it.




I was referring to your previous cars as the TRC/ABS brake unit requires no vac and it is pretty much impossible to run out of power assist unless the nitrogen accumulator is stuffed.

When you switch to a regular booster type master cylinder you will need to run a vac line as well. Just be mindful that you might run out of vac and have no power assist at the track depending on how you drive.

If you look for a supra master cylinder there are two types to suit big brakes. TRC and non TRC, I believe the difference is just an extra port on the master which can probably be plugged if you cant find the other.
Guy Moore
TryHard
QLD
mmm manual & lsd goodness

Posts: 233
Reg: 03-2010

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Tuesday, November 16, 2010 - 10:08 am, by:  Guy Moore (Thesoarerguy) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

http://www.youtube.com/watch?v=HVT9d7eVUP8&feature=player_embedded#at=195

This says it all the big brake feel without the big brake cost

I think the point Damian was trying to state if your not running out of brakes there's no need to upgrade them.

I agree with the point more pressure applied over area radius will increasing brake torque but if your not running out of the brakes why spend the 2000 dollars in upgrading them when you could fit slotted rotors, good pads and braided lines for half the price.

Perfect example would be the V8 race car driving experience they have the standard system with dba 4000 and 5000 series rotors full slicks with correct racing pads and the braking force on them is impressive and they run around a track all day.

Ben your doing very well if your not suffering from brake fade and sloppy pedal feel. Standard rotors don't have slots in them to dispersant the gases produced from rotor and pad contact and the standard rubber lines wouldn't help much for the feel if the fluid gets hot and expands and contracts.
Damian Ware
Goo Roo
Victoria
UZZ32

Posts: 1887
Reg: 10-2005

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Tuesday, November 16, 2010 - 10:32 am, by:  Damian Ware (Frozenpod) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


Guy Moore wrote on Tuesday, November 16, 2010 - 10:08 am:



Perfect example would be the V8 race car driving experience they have the standard system with dba 4000 and 5000 series rotors full slicks with correct racing pads and the braking force on them is impressive and they run around a track all day.




Guy the V8 supercar experience uses DS2000 pads, they are not race pads just high performance street pads. Very similar to the TRW Lucas pads in specifications and they have to replace them half way through the day.

They also don't let people drive the cars hard other than in a straight line and ensure the brakes are not worked hard as they will cook. Basically you get to cruise around a track at 60-70% in a car which looks like a V8 supercar but is far from it.

PS they also don't use slicks at least not any more.
Guy Moore
TryHard
QLD
mmm manual & lsd goodness

Posts: 234
Reg: 03-2010

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Tuesday, November 16, 2010 - 11:05 am, by:  Guy Moore (Thesoarerguy) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

well I don't know about down there but up here they run full slick and use to run ferrodo formula pads not sure if they still do or not though.

I got to drive as hard as I wanted just had to be careful over taking the lesser experienced drivers.

I was only using the car as example of what an simple yet effective system can do.

They are a weekend track car like what people have here
Damian Ware
Goo Roo
Victoria
UZZ32

Posts: 1888
Reg: 10-2005

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Tuesday, November 16, 2010 - 01:16 pm, by:  Damian Ware (Frozenpod) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

The Formula pads are DS2000, DS2500 are a street track pad similar to the A1RM's and DS2000's are a lower grade intended for street only use and they are very similar to the TRW Lucas pads. I imagine they are using this pad compound as they want the pads to work first time with less experienced drivers

As to driving 'as hard as you want' I guess it depends on your instructor but my cousin went 3 weeks ago down here and he had to baby the car around which is a similar experience one of mates had when he went 2 years ago. They were 3 weeks ago running on semi slicks but 2 years ago on slicks.


Guy Moore wrote on Tuesday, November 16, 2010 - 11:05 am:

I was only using the car as example of what an simple yet effective system can do.




Yep I know but the description 'correct race pad' is incorrect and doesn't match up with your overall description. What they are using is pads that works from cold with good overall bite but doesn't have a high temperature range and only lasts half a day.
Joseph D'Agostino
TryHard
Australia says no to rice!
JZZ30

Posts: 101
Reg: 11-2006

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Saturday, November 20, 2010 - 05:12 pm, by:  Joseph D'Agostino (Mia) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Wow just fkn wow.. that is all
Nik Peacock
TryHard
Tasmania
V8 GTL

Posts: 120
Reg: 05-2006

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Saturday, November 20, 2010 - 09:04 pm, by:  Nik Peacock (Niko) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Just to add a little more fuel to the fire, I've been waiting for some red stuff rears for the two pots for quite some time, first set where for the 296 discs and sent back, I am now in need of some pads real quick, it seems that the qfm a1rm or intima sr have had some good comments so which is the best hard core pad?
Damian Ware
Goo Roo
Victoria
UZZ32

Posts: 1920
Reg: 10-2005

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Monday, November 22, 2010 - 12:06 am, by:  Damian Ware (Frozenpod) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Red stuff are IMO highly over rated, they are ok but not what they are described to be and certainly not worth the cost. I wouldn't use them again!!

The A1RM's are good pads do exactly what they are supposed to and are very good value. I haven't used intima pads but from the specs the A1RM's are slightly better in both temperature and friction but this is a marginal difference. (I would use what ever you can get within your time frame given your urgent need)

What are you looking for, hard core street or track. None of the pads you have suggested will stand up to hard core track work but they will handle some track use if you are careful.

The A1RM's will stand up to hard core street use as will most likely the SR's. Redstuff might but they wont last long.

Given you need pads asap, talk to Greg at GSL Rallysport. Top bloke and should be able to get pads to you the next day. 1300 884 836
Costa Tsimiklis
Goo Roo
Victoria
386.2 rwkw Soon T51R or GT4094 :-O

Posts: 1204
Reg: 07-2008

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Monday, November 22, 2010 - 01:49 am, by:  Costa Tsimiklis (Driftshop) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I've read through the thread and the argument has really been over mathematical braking force vs TT and Supra setups. Sure the force may mathematically calculate to be xyz and the supra may compute to be less to the soarer TT, but the real stopping power and real life testing that I've done on new brake setups for both TT and Supra indicates that Supra 4 pot is much better than TT 2 pots no matter what you do to them.

Damian, I know you may disagree because your white papers and calc.exe say so. I would rather have a Supra 4 pot setup stock or modified, over a TT stock or modified setup regardless of what the calculator says. Most performance applications choose a 4+ pot setup fixed caliper and floating disc. The extra pistons are largely there to increase the thermal characteristics, apply a more even force and decrease taper wear, which increases the braking effectiveness. This is why most high end brembo setups run 4 separate pads per caliper and an individual piston for each.

Real world testing and practical applications suggest that twin pot fixed calipers with steel floating discs (if available) are the ducks nuts. Even with fixed discs, I would still rate it a better brake setup than a twin pot floating caliper/fixed disc combo.

As for brake pads, EBC make s.hit pads and just add colors to help noobs buy them for street, mild or track use. They are useless! I have had two sets with both stock and DBA rotors and they were a good waste of cash. I have had good experience with Hawk HPS pads on slotted discs and they saved my arse many a time from a cold stop form 100+ kms - 0.

LS400 brakes are pretty good for a budget setup, but you might as well spend the cash and get a Supra 4/2 setup if you want a proper upgrade. I also find that the pedal feel on an ABS soarer is always spongy regardless of pad/caliper due to the design. I much prefer the pov pack no ABS soarer feel. I may upgrade the daily TT to A1RMs to try :-)

So that's my 11c inc GST. You may take it, or leave it, or even argue to it. I am convinced through testing and real world data, that the 4/2 pot setup with proper pads and slotted only discs is the best OEM upgrade you can do on a Soarer or Supra.
Damian Ware
Goo Roo
Victoria
UZZ32

Posts: 1921
Reg: 10-2005

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Monday, November 22, 2010 - 08:09 am, by:  Damian Ware (Frozenpod) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


Costa Tsimiklis wrote on Monday, November 22, 2010 - 01:49 am:

As for brake pads, EBC make s.hit pads and just add colors to help noobs buy them for street, mild or track use. They are useless! I have had two sets with both stock and DBA rotors and they were a good waste of cash.




Yep I agree 100% about greenstuff, redstuff and your comments on ABS.

Regarding your comments of 4 pots fixed over 2 pot floating in just about every OEM application (due to size and packaging constraints) the 4 pot fixed setup provides less braking force even with the larger rotor. IE STi's 350Z ect.

As per my previous posts I have not only used physics to come to my conclusion but detailed real world testing. As per the comments I made in other threads I installed 4 pots which were supposed to be an upgrade, didn't bother doing the math before I installed them only after they didn't perform as expected.

After fitting LS400 4 pots I was then left wondering why my car didn't stop as well, why there was a change in bias and why I didn't have the great improvement in stoping power that everyone else has always claimed.

I did some further testing (and at this point started to look into brake physics) swapping setups a few times for direct back to back testing to find the LS400 4 pots did not offer the same braking force.

End results: real world comparable back to back tests and brake physics which both match up with the LS400 providing less braking force.

I am not suggesting everyone shouldn't upgrade there is gain in thermal mass and heat dissipation but there are down sides as well and most people will not need to upgrade.

PS the HPS pads, are you using them with stock brakes or supras. Have you had any thermal issues with them as they are only rated to 482 deg C.
Ben Lipman
Goo Roo
NT
Soarer TT manual, plus TT track car

Posts: 2475
Reg: 04-2006

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Tuesday, November 23, 2010 - 01:28 pm, by:  Ben Lipman (Ben12a) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I looked at the celsior brakes as they are alloy and heaps lighter package for slightly less diameter.

Two reasons I did not go down this path:
1. pad availability. There is nothing readily available off the shelf for them.
2. there were a few quiet rumblings about some 'issues' with the upgrade (brake bias, heat handling etc)

I had a bit more of a look into it and decided that the additional diameter, additional thickness (more material = more heat handling), and the pad availability were enough to make me spend considerably more money on the supra brakes. From there I decided that why buy over priced second hand parts in Australia when I could get entirely new parts from NZ for a tiny bit more. (actually less than the ebay auctions running at the time!)

Manny and Jeff have had some issues with many and various aftermarket rotors on their track car, and now only run stock OEM rotors. I want to try DBA/RDA type performance gear, but due to the supersprint format I am not using up the rotors as I expected. I am still on the same set of Intima SR pads as when I first fitted them- which is a suprise.
Aaron Mead
Goo Roo
NT
Celsior 1UZ-FE Mines, JZZ30 1.5JZ-GTE To4z

Posts: 2933
Reg: 03-2006

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Saturday, December 04, 2010 - 01:14 pm, by:  Aaron Mead (Aaron) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

For those having trouble understanding the reasons why the two pots have more clamping force, think back to your bicycle days.

Remember Centre Pull calipers? They sucked
Then 'V-Brakes' came out, and for the same pad surface area, caliper size (and thermal mass while we're at it) and the same amunt of pressure from the brake levers, they provided about 300% more clamping force. I mean you could over the handlebars at 30km/h if you weren't careful.

They kind of share a principle of applying pressure to one side of the pad and 'pulling' the other side with a pad also. Damian explained this better then I could understand, but I get it.


The thermal mass part of the equation is the real issue in terms of braking. I.e. coming down the Stuart Highway at 270km/h and braking for the turn at Three Ways then gunning back up to 200 and hitting the picks again for bottle shop. Repeat and pick up some beef jerky.


If anyone is still in doubt about the clamping force provided by G-type or sliding calipers, look back to 2002. As for Toyota spending squillions on research for the 2/4 upgrade (for a set of half iron sumitomos??? Basically skyline four pots??Hmmmm)


Motor Magazine PCOTY winner 2002- BMW E46 M3.

*$130,000 plus ORC
*250kw 3.2L L6
*0-100 in the fives
*0-400 in low 13
*280km/h Top Speed
*1550kg

Obviously it would have some pretty serious brake hardware, I mean on paper this thing will kill a '95 Supra TT 6 speed and would require better than the Supra's 4/2 setup right?

Heres a pic of them:




Upload





.....wait wait wait those are single piston G/Sliding calipers?


Double You Tea F?

No wonder Damian is having a giggle and a swig while some of us carry on!

The 4/2 setup will be useful if you can use its extra thermal mass to get the heat out of those repeated high speed stops.}
Matthew Crawford
DieHard
Victoria
JZA80 T88-38GK

Posts: 650
Reg: 03-2007

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Saturday, December 04, 2010 - 11:30 pm, by:  Matthew Crawford (Doink) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Stop trying to justify your little brakes with random internet waffle.

yes, there was a bottom spec brake package available on the E46, just like the 2/1 package available on the Supra, yes it stopped the car safely, just like the Supra - yes there was a larger, better brake package available - just like the Supra.

*facepalm*
Matthew Sharpe
Goo Roo
North Island
JZZ31

Posts: 6084
Reg: 10-2005

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Sunday, December 05, 2010 - 11:32 am, by:  Matthew Sharpe (Madmatt) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

BMW's are (unusually for a German manufacturer) often left behind by their contemporaries when it comes to braking. The current M5 for example has a reputation for very bad fade. They are usually not a good example of what to do with a high performance car in the way of brakes.
Peter Nitschke
Junk Filterer
South Australia
UZZ30 UZZ31

Posts: 11957
Reg: 11-2004

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Sunday, December 05, 2010 - 01:01 pm, by:  Peter Nitschke (Pen) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I am curious, if you have a bigger calliper etc, it will take longer to get hot than a smaller setup right?

However brakes put out a lot of heat, so it might not take that much longer for a bigger brakes setup to get to the same temperature.

Which will then cool faster however?
Aaron Mead
Goo Roo
NT
Celsior 1UZ-FE Mines, JZZ30 1.5JZ-GTE To4z

Posts: 2935
Reg: 03-2006

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Sunday, December 05, 2010 - 02:47 pm, by:  Aaron Mead (Aaron) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

}


Matthew Crawford wrote on Saturday, December 04, 2010 - 11:30 pm:

yes, there was a bottom spec brake package available on the E46, just like the 2/1 package available on the Supra, yes it stopped the car safely, just like the Supra - yes there was a larger, better brake package available - just like the Supra.




Errrr....No.

The E46 M3 CSL (265kw and with semi slicks) still retains the single piece caliper, only its black and the rotor was increased by about 25mm.

Whats the matter? Do you have 4/2 on your Supra? Well, go back to supraforums and whine about it eh?
Your missing the entire point of the thread....still.

*bitchslap*
Matthew Sharpe
Goo Roo
North Island
JZZ31

Posts: 6087
Reg: 10-2005

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Monday, December 06, 2010 - 05:56 am, by:  Matthew Sharpe (Madmatt) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


Peter Nitschke wrote on Sunday, December 05, 2010 - 01:01 pm:

I am curious, if you have a bigger calliper etc, it will take longer to get hot than a smaller setup right?




My understanding is that a larger radiating area - applying the same amount of friction over the same period of time will not reach the same temperature - as the heat is radiated more quickly, even while the system is still heating.
Matthew Crawford
DieHard
Victoria
JZA80 T88-38GK

Posts: 651
Reg: 03-2007

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: 
Votes: 1 (Vote!)

Monday, December 06, 2010 - 07:30 am, by:  Matthew Crawford (Doink) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


Aaron Mead wrote on Sunday, December 05, 2010 - 02:47 pm:




you might want to wind your neck in a little champ.

the E46 options for brakes were stock or larger brakes from the factory, the comp series I believe.

the point of this thread is that most of you have absolutely zero idea about this subject as you're just speculating about internet waffle with no experience of the subject as usual

regardless of which car I currently have, I have had 2 Soarers previously and am very aware of the performance of the 2/1 setup on the boat too.

I have tracked both the 2/1 tiny 'Soarer' brakes and the 4/2 setup very hard at Sandown (a track extremely hard on brakes) and the 2/1's are very poor in comparison.
Matthew Sharpe
Goo Roo
North Island
JZZ31

Posts: 6091
Reg: 10-2005

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Tuesday, December 07, 2010 - 06:22 am, by:  Matthew Sharpe (Madmatt) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I agree with Matthew - every car I've ever driven with big, fixed Brembos or whatever has just felt so much more confident under braking. My Soarer's (bog stock) brakes are just fine for what I use it for (long distance highway mostly) but they are NOT high performance brakes and I will not pretend that they are.

Plus floating callipers are a pain in the arse - both my Soarers have ended up with ceased pins in the rear from the little rubber boots slipping off and the bore filling up with road gunk. Easy to fix, but damn annoying!
Costa Tsimiklis
Goo Roo
Victoria
386.2 rwkw the old T51S setup - New Setup HKS T51R SPL -Going for 450rwkw on Pump Gas!

Posts: 1305
Reg: 07-2008

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Friday, December 24, 2010 - 01:49 am, by:  Costa Tsimiklis (Driftshop) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I've just bought a set of OEM Supra Front Brakes 4pots with all the hardware :-) Joy!

2 Piston floating brakes may provide more mathematical brake force as calculated due to less pistons and less division of pressure from the master cylinder but I do not believe that they are more effective at braking.

From this website:
http://www.qldcorvetteclub.com.au/tech/tech_talk/brakes.htm

Key Points:
* Single / Dual Piston Floating calipers are a cost cutting measure - not a performance one.
* Ineffective at heat management, due to their material and design.
* Upto 100psi of pressure loss with floating calipers due to slide effect. More fluid is required to actuate the pistons due to their size.

* Fixed 4 pots, require less pressure and fluid to actuate
* Brake pressure is directly proportional to the torque force from the brake pedal, actuating the master cylinder piston. If more volume is required to shift single or dual piston floating calipers, theoretically upgrading to 4 pots should improve pedal response due to the lower pressure required to effectively actuate the caliper pistons
* Early travel brake force and/or effectiveness may be greater in a 4 pot setup, which has the feeling of 'improved' brakes.
* Heavy breaking - 4 pots will have less pressure, but be more effective due to their design and force distribution.

I am still convinced from my testing and installs that a Supra 4 pot setup or LS400 4 pot setup brakes better than a TT 2 pot setup. Well sorted TT brakes with slotted discs and QFM A1RM pads are a great combo, but it pales in comparison to a Supra setup, with slotted discs and similar pads in both braking performance and pedal feel.


Should we do a proper myth busters on this Damien and test the ideas/theory? I'm keen to see the results!


----------- Article copy/paste -----------



The floating design was designed by the car manufacturers essentially to make the calipers less expensive to produce. It successfully applies the physics principle of "for every action caused an opposite and equal reaction happens." With this in mind they eliminated the piston(s) on one side of the caliper. This floating caliper is not solidly mounted, but slides back and forth on bushings.

When braking force is applied, the piston pushes the brake pad on the primary side and the reaction is the rotor being squeezed from the force of the pad primary side allowing the horseshoe shaped caliper to slide on the bushings so the secondary pads are used to squeeze the rotor. The caliper has to be very rigid to retain low deflection or the principle will be lost. Cast iron and steel is used because of its' modulus number of 14.5 million and 30 million respectfully. This also increases the "sprung weight" and it retains the heat longer. The big advantage to the full floating design (single piston) is that if the rotor has a slight run out (wobble), the floating feature will compensate without creating any instability. The other advantage is the single piston design is easier to bleed. The disadvantages are it is heavier, retains heat, requires approximately 100 pounds of pressure more to "slide" the caliper and requires more volume of brake fluid due to the diameter of the piston. Floating designed calipers also come with 2 pistons that are on the same side.

Non floating calipers (ie. 2,4 or 6 piston) require a fixed mounting bracket. Most race applications use this type of caliper, because they are generally made of aluminium, which displaces the heat faster and requires both less pressure and less volume to operate. The floating design allows all the piston to be applied at the same pressure, because the pressure is equalised when pressure is applied, thereby allowing the rotor to be squeezed by opposing forces (piston on each side). Aluminium will displace heat 1.5 to 3 times faster than the cast iron or steel calipers. This is important when the rotors heat up to 1100 to 1200 degrees in a racecar. Don't forget brake fluid has a boiling point of 550 to 700 degrees F. We have come a long way from the old 1965 Corvette design calipers, current nonfloating calipers are easily rebuilt and even have thermo barrier type pistons that reduced the transfer of heat from the rotors.

OEM (floating) vs 4 piston (non floating): Most of the brake kits currently being sold are single piston OEM type calipers. In order for the caliper to squeeze the rotor it has to use a floating design, otherwise it would only apply pressure from one side to the rotor. Because of this design you loose approximately 100 psi. 4 piston calipers squeeze from both sides and are fixed (don't float), so they (4 piston) do not require as much pressure. The single piston caliper also requires more volume to work. The area of a 2 3/4" single piston caliper is 5.93 si VS the area of two (2) pistons on a 4 piston design of 3.53 square inches. (you only multiply by 2 piston to get the area because the other 2 pistons are being apply at the same time to squeeze the rotor, unlike the one piston design) anyway 5.93' si VS 3.53 is a big difference. Does the volume effect the braking? Yes, it has a great effect on the master cylinder volume that is required for ail 4 wheels. This will mean you will have to use a larger diameter master cylinder to meet the requirements of the calipers. The larger the master cylinder is the lower the pressure output.
Damian Ware
Goo Roo
Victoria
UZZ32

Posts: 1945
Reg: 10-2005

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Tuesday, January 04, 2011 - 08:15 am, by:  Damian Ware (Frozenpod) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


Costa Tsimiklis wrote on Friday, December 24, 2010 - 01:49 am:

Upto 100psi of pressure loss with floating calipers due to slide effect. More fluid is required to actuate the pistons due to their size.




As per my previous comments about the TT stock 2 pots the brake pad wear is exceptionally even. 100psi of pressure loss when the calipers might be producing 3000psi is minimal 3.3% but it does have a small effect. As I understand it before the caliper overcomes the opposing sliding slide ie the 100psi it will make contact with one side of the rotor and provide a very minimal braking force. This came sometimes been herd as noise under very light braking with floating calipers.



Costa Tsimiklis wrote on Friday, December 24, 2010 - 01:49 am:

Fixed 4 pots, require less pressure and fluid to actuate
* Brake pressure is directly proportional to the torque force from the brake pedal, actuating the master cylinder piston. If more volume is required to shift single or dual piston floating calipers, theoretically upgrading to 4 pots should improve pedal response due to the lower pressure required to effectively actuate the caliper pistons






As a rule of thumb this is exactly the opposite when comparing 2 pot floating to 4 pot fixed calipers. The 4 pots require more fluid and have extended brake pedal travel in almost every compareable application in existance.


quoteauthor{Costa Tsimiklis,Friday, December 24, 2010 - 01:49 am,* Early travel brake force and/or effectiveness may be greater in a 4 pot setup, which has the feeling of 'improved' brakes. }

As per above this is not correct in just about every 2 float to 4 pot fixed comparable brake system.

As per the article copy/paste.


Costa Tsimiklis wrote on Friday, December 24, 2010 - 01:49 am:

Because of this design you loose approximately 100 psi. 4 piston calipers squeeze from both sides and are fixed (don't float), so they (4 piston) do not require as much pressure.




Not true I think this isn't a clear statement. The pressure on both sides of the rotor applied by the caliper must be the same and this statement seems to be implying something different to this with a floating caliper. 4 pot fixed calipers can use less pressure combined with a larger rotor with more rotor torque to provide a similar braking force but this is not what I think they are implying in that statement.



Costa Tsimiklis wrote on Friday, December 24, 2010 - 01:49 am:

The single piston caliper also requires more volume to work.




Not true infact in almost every compariable applicaiton in existance this is exactly the opposite.


Costa Tsimiklis wrote on Friday, December 24, 2010 - 01:49 am:

The area of a 2 3/4" single piston caliper is 5.93 si VS the area of two (2) pistons on a 4 piston design of 3.53 square inches. (you only multiply by 2 piston to get the area because the other 2 pistons are being apply at the same time to squeeze the rotor, unlike the one piston design) anyway 5.93' si VS 3.53 is a big difference. Does the volume effect the braking? Yes,




This is again a mis leading statement implying that you only use 2 pistons of a 4 piston caliper to calculate the required volume of fluid also implying less pedal travel for a 4 pot setup compared with a 1 pot setup. This is totally incorrect.

As a general rule which is true for every application I have seen and is true for every compariable system the more pots the larger master cylinder bore is required.

Nissan 350z uses 1" bore for floating 2 pot calipers and 1"1/16' bore for the brembo 4 pots.

Supra uses 1" bore for floating 2 pot calipers calipers and 1"1/16' bore for the 4 pots.


As I said previously I have a set of LS400 calipers and rotors which I used on my own car but removed to go back to the stock 2 pots.

I would be more than happy to offer them to be used for a brake dyno test for comparison.
Allan Langford
TryHard
Vic
UZZ31

Posts: 248
Reg: 05-2010

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Tuesday, January 04, 2011 - 09:41 am, by:  Allan Langford (Allan) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

note larger bore master cyl's are on TRC equipped cars, the extra displacement is to improve pedal feel with the added system volume and mechanical flex in the TRC valve body

E.G. my 09/96 uzz31 stock with STOCK 2 pot fronts come with a 1"1/16 master cyl
Damian Ware
Goo Roo
Victoria
UZZ32

Posts: 1946
Reg: 10-2005

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Tuesday, January 04, 2011 - 09:56 am, by:  Damian Ware (Frozenpod) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

The TRC brake unit has a 1"1/8' bore master cylinder.
Allan Langford
TryHard
Vic
UZZ31

Posts: 249
Reg: 05-2010

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Tuesday, January 04, 2011 - 09:34 pm, by:  Allan Langford (Allan) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

1"2/16' :-)
Vinny Ozorio
TryHard
NT
Z30 Soarer V8

Posts: 127
Reg: 05-2007

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Wednesday, January 05, 2011 - 03:01 pm, by:  Vinny Ozorio (Fruitloop) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

I'll stick to single sided piston brakes thank you..It works for Boeings,Airbuses,Fokkers,Bae"s,Concorde etc etc ....Admittingly all the brakes have multiple rotors and stators but most aircraft manufacturers discovered that the "cooling" of single sided applied brakes was markedly better as well as a lower "unsprung" weight..
Happy New year all !!
Ali Saeed
Goo Roo
WA
UZZ31

Posts: 3070
Reg: 09-2007

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Wednesday, January 05, 2011 - 06:13 pm, by:  Ali Saeed (Ali) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

comparing airplanes to cars is like....apples to..supercomputers?
Ben Lipman
Goo Roo
SA
Soarer TT manual, plus TT track car

Posts: 2545
Reg: 04-2006

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Wednesday, January 05, 2011 - 08:57 pm, by:  Ben Lipman (Ben12a) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)


Vinny Ozorio wrote on Wednesday, January 05, 2011 - 03:01 pm:

I'll stick to single sided piston brakes thank you..It works for Boeings,Airbuses,Fokkers,Bae"s,Concorde etc etc




So your car has airbrakes, flaps, and reverse thrusters as well then...
Matthew Sharpe
Goo Roo
North Island
JZZ31

Posts: 6161
Reg: 10-2005

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Thursday, January 06, 2011 - 06:30 am, by:  Matthew Sharpe (Madmatt) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

Indeed, most large aircraft's wheel braking systems are secondary during the initial deceleration from touchdown to taxi speed. You can't apply aeronautics logic to land transport requirements - it makes no sense, they are doing totally different jobs.
Vinny Ozorio
TryHard
NT
Z30 Soarer V8

Posts: 128
Reg: 05-2007

Top of pagePrevious messageNext messageBottom of page Link to this message

Rating: N/A
Votes: 0 (Vote!)

Thursday, January 06, 2011 - 08:15 am, by:  Vinny Ozorio (Fruitloop) Edit Post Delete Post Print Post   View Post/Check IP (Moderator/Admin Only) Move Post (Moderator/Admin Only)

The thermal mass part of the equation is the real issue in terms of braking. I.e. coming down the Stuart Highway at 270km/h and braking for the turn at Three Ways then gunning back up to 200 and hitting the picks again for bottle shop. Repeat and pick up some beef jerky.
I miss those days....This Damm 130 klm/h speed limit sucks !! I believe there is going to be a open forum (who can really trust pollies)to see if it can be reversed.!
Ben,Mathew..The point I was trying to make is that Calipers "Hold Heat" and their mass also effects the unsprung weight on the axle.
There was "NO Disrespect" intended with my statement of aircraft systems and if you are happy with the handling after fitting dual sided calipers then I'm glad for you..Mr Toyota has put a lot of research into his braking systems (forget the recalls of some of the dual sided calipers)and that I am happy with mine.

  Administration Administration      Log Out Log Out Previous Previous      Next Next